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ALTEC – Fertigung

Manufacturer of aluminium scaffolding, aircraft and helicopter docking systems, and machined aluminium industrial parts.

ALTEC Logo

ALTEC Aluminium-Technik GmbH

56727 Mayen (Nikolaus-Otto-Straße 18, Mayener Tal industrial park)New on Amplifa

1985Founded
ca. 40Employees
MayenOne production site in Germany
Amtsgericht Koblenz HRB 29090Commercial register
over 40 yearsAluminium manufacturing experience

About ALTEC Aluminium-Technik

ALTEC Aluminium-Technik GmbH, founded in 1985, is a manufacturer of aluminium scaffolding, docking systems for aircraft and helicopters, work platforms, stairs, and machined aluminium industrial parts. The company manufactures exclusively in Germany at its Mayen site (Rhineland-Palatinate), including welded constructions made from high-strength aluminium alloys such as EN AW-6005A T6 and EN AW-6060 T66 as well as components made from hot-dip galvanized steel. Its value chain includes sawing, CNC milling, laser cutting, bending, drilling, punching, riveting, and manual and robotic welding; as a certified welding specialist company, ALTEC is certified to EN 1090-2 and EN 1090-3. Since 2018, fully automatic Fronius CMT welding robots have been in use, and since 2023 a BLM LT7 tube laser for tube processing. Customers come from aviation (civil and military), rail vehicle, bus and commercial vehicle manufacturing, as well as industry, plant engineering, trades and construction; around 40 employees produce series products and custom fabrications to customer specifications.

Site
Mayen
Processes
Aluminium welding (manual and robotic welding, EN 1090-3 certified), Welding with Fronius CMT (Cold Metal Transfer) robotic welding of 2 mm AlSi1 thin sheet, CNC milling, Sawing (computer-controlled high-performance saws, self-feeding automatic saws, millimetre-precise), Laser processing / tube processing (tube laser), Bending, Drilling, Riveting
Materials
Aluminium (high-strength aluminium alloy), Aluminium scaffold frames, AlSi1 welding filler/thin sheet scaffold part, Steel (hot-dip galvanized steel spindles, base plates, steel constructions), Phenolic resin screen-printed board (decking, seven-fold laminated), Aluminium EN AW-6005A T6, Aluminium EN AW-6060 T66, Aluminium AlSi1 (thin sheet)
Certificates
EN 1090-2 (welding certificate), EN 1090-3, DIN EN ISO 9001:2015, TÜV test mark for Rollfix mobile scaffolds (DIN EN 1004-1), ESC Environmental and Quality Standards Certification, TÜV test mark for mobile scaffolds (DIN EN 1004-1)
Founded
1985
Employees
ca. 40
Industries
Aviation (civil and military), Industry and plant engineering, Trades and construction, Rail vehicles, Buses and commercial vehicles
  1. 01

    Design and product development

  2. 02

    Sawing

  3. 03

    Laser cutting (tube processing)

  4. 04

    CNC milling

  5. 05

    Bending, drilling, punching

  6. 06

    Welding (manual and robotic welding, Fronius CMT)

  7. 07

    Riveting

  8. 08

    Assembly

  9. 09

    Sales incl. Gerüstshop24/spare parts service

Materials and Processes

EN AW-6005A T6

Aluminium EN AW-6005A T6

High-strength aluminium alloy for scaffold frames, TÜV-tested to DIN EN 1004-1.

EN AW-6060 T66

Aluminium EN AW-6060 T66

Aluminium alloy for scaffold frames and welded constructions.

AlSi1

Aluminium AlSi1 (thin sheet)

Two-millimetre thin sheet for robot-welded scaffold parts using Fronius CMT.

Al

Steel, hot-dip galvanized

For spindles, base plates and steel constructions of scaffolds and work platforms.

PH

Phenolic resin screen-printed board

Seven-fold laminated, slip-resistant scaffold decking with aluminium frame.

Locations

Standort Mayen

Mayen

DE

Production and Sales

Materials
Aluminium (EN AW-6005A T6, EN AW-6060 T66, AlSi1), hot-dip galvanized steel
  • 3 Fronius CMT welding robots, each with four 360° swivel jigs
  • 10 manual welding booths
  • 4 CNC milling machines
  • computer-controlled high-performance saws
  • self-feeding automatic saws
  • BLM LT7 tube laser

Products and Components

Aircraft docking system
Aircraft docking systemAluminium welded construction · Aviation
A330 MRTT wing and engine scaffolding
A330 MRTT wing and engine scaffoldingAluminium welded construction · Aviation
A320 & B737 Pax Door Stand
A320 & B737 Pax Door StandAluminium welded construction · Aviation
Cargo stairs
Cargo stairsAluminium welded construction · Aviation
CH-53 fuselage platforms
CH-53 fuselage platformsAluminium welded construction · Military aviation
Rollfix® DIY scaffold
Rollfix® DIY scaffoldAluminium · Trades and construction
AluKlik® mobile folding scaffold
AluKlik® mobile folding scaffoldAluminium · Trades and construction
MS-21 manufacturing and painting facility
MS-21 manufacturing and painting facilityAluminium welded construction · Aviation
P-8A Poseidon access and maintenance solutions
P-8A Poseidon access and maintenance solutionsAluminium welded construction · Military aviation

Inside the production

Aluminium bridges
Aluminium bridges
Work platforms
Work platforms
Mobile hangar extension Tail-In
Mobile hangar extension Tail-In
Maintenance platform MoBS 1 Launcher 2P25
Maintenance platform MoBS 1 Launcher 2P25
MA4000 maintenance platform
MA4000 maintenance platform
A320 & B737 AFT Pax door stands, height-adjustable
A320 & B737 AFT Pax door stands, height-adjustable
Over 40 years of ALTEC
Over 40 years of ALTEC
News
News

Industries

Aviation (civil and military)Industry and plant engineeringTrades and constructionRail vehiclesBuses and commercial vehicles

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Aluminium welding (manual and robotic welding, EN 1090-3 certified)Joining––––Aluminium
Welding with Fronius CMT (Cold Metal Transfer) robotic welding of 2 mm AlSi1 thin sheetJoining––––Aluminium (AlSi1)
CNC millingMachining––––Aluminium
Sawing (computer-controlled high-performance saws, self-feeding automatic saws, millimetre-precise)Machiningaccurate to the millimetre–––Aluminium
Laser processing / tube processing (tube laser)Machining––––Aluminium
BendingForming––––Aluminium
DrillingMachining––––Aluminium
RivetingJoining––––Aluminium
PunchingForming––––Aluminium
Machining of aluminium profiles to customer specificationMachining––––Aluminium
Design / product development / custom constructionsEngineering–––––
Assembly / manufacture of scaffolds, docking systems, work platforms, stairsAssembly––––Aluminium, Steel

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Welding robot (fully automatic, each with four 360° swivel jigs)Fronius (CMT technology) CMT3–2018Mayen
Manual welding booths–10––Mayen
CNC milling machine / CNC machining centre–4––Mayen
computer-controlled high-performance saws–several––Mayen
self-feeding automatic saws––––Mayen
Tube laserBLM Group LT7––2023Mayen

Additional services

DesignLaser processingSawingCNC millingPunchingDrillingBendingWelding (manual and robotic welding)RivetingCustom fabricationsAssemblySpare parts service (Gerüstshop24)

Reference customers

Deutsche Bahn (Mühldorf)Transavia (item no. 1TRANSAVIA-PAX-DOOR-P)New Zealand Ministry of Defence, presumed (item 1NZDF-C130)

Quality and Certification

ALTEC is an approved welding specialist company under EN 1090-2 and EN 1090-3 and is certified to DIN EN ISO 9001:2015. The scaffolds are tested by TÜV SÜD to DIN EN 1004; the production facility is regularly inspected by TÜV SÜD.

EvidenceMayen
DIN EN ISO 9001:2015
EN 1090-2 (welding certificate)
EN 1090-3
TÜV test mark for mobile scaffolds (DIN EN 1004-1)
ESC Environmental and Quality Standards Certification

Company History

  1. 1985

    Founding of ALTEC Aluminium-Technik GmbH

  2. 2018

    Introduction of Fronius CMT welding robot technology in production

  3. 2023

    Acquisition of an LT7 tube laser from BLM Group for tube processing

  4. 2026

    Change in management: Sven Seeger takes over from Andreas Geier

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