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Alu-Trend – Fertigung

Manufacturing and installation of aluminium windows, doors, glass facades and conservatories from our own workshop.

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Alu-Trend Fassadenbau GmbH

Weilbach (DE)New on Amplifa

2001Founded
Weilbach (DE)Site
T30/T60 fire protection closures (ÜZ)Certified manufacturing plant

About Alu-Trend Fassadenbau

Alu-Trend Fassadenbau GmbH from Weilbach (Miltenberg district, Bavaria) has manufactured aluminium building components entirely in-house since 2001 – from profile cutting to installation. The product range includes aluminium windows and doors (entrance doors, side entrance doors, lift-and-slide doors and folding doors), glass facades in post-and-beam construction including structural glazing, conservatories, patio roofs, balustrades and fall protection in aluminium, steel and stainless steel, as well as garage doors, fire and smoke protection doors up to T90, burglar-resistant elements up to resistance class RC3, sun protection and insect protection. The workshop is equipped with modern machinery from elumatec, including an SBZ 130 profile machining centre, DG 104 double mitre saws and an AKS 134 machining centre. CAD-based planning, structural calculations, manufacturing, installation as well as maintenance, repair and refurbishment are provided from a single source. Customers include private, commercial and public clients, particularly in the Spessart, Odenwald and Rhine-Main region, including schools, town halls and sports halls. The company is a supervised manufacturing plant under ÜZ Bavaria for fire protection closures (Schüco ADS80 FR30/FR60).

Site
Weilbach
Processes
Custom-made aluminium window manufacturing, Profile cutting, Milling, Powder coating (colour design of railings), Structural glazing bonding, Installation of windows, doors, facades, railings and special constructions, Maintenance & repair (incl. fire door hold-open devices), Refurbishment of doors, windows, railings, facades
Materials
Aluminium, Glass / safety glass (VSG/ESG), Steel, Stainless steel, Plastic, Fibreglass (insect screen mesh), Special glass (fire protection), Safety glass (VSG/ESG)
Certificates
Certificate of conformity ÜG Bayern (T30/T60 fire protection closures Schüco, ÜZ Bavaria fire protection closures T30/T60 (Reg. no. 8251), Fire protection approval Schüco Z-6.20-1888, Competence certificate for fire door hold-open devices
Founded
2001
Industries
Private residential construction, Commercial construction, Public clients (schools, town halls, sports halls), Project construction
  1. 01

    CAD-based planning & consulting

  2. 02

    Structural calculation

  3. 03

    Profile cutting & CNC machining (milling)

  4. 04

    Manufacturing of building components

  5. 05

    On-site installation

  6. 06

    Maintenance & repair / refurbishment

Materials & Processes

Alu

Aluminium

Main material for windows, doors, facades, conservatories, roofs and balustrades – weather-resistant, dimensionally stable and virtually unchanging.

VSG/ESG

Safety glass (VSG/ESG)

Used in windows, facades, fall protection and conservatories for safety and thermal insulation.

Sonderglas

Fire protection special glass

Specifically approved glazing for fire and smoke protection doors up to T90.

Stahl

Steel

Reinforces conservatories and load-bearing roof structures under high loads.

Edelstahl

Stainless steel

Posts and handrails of balcony and staircase railings as well as insect screen mesh.

Kunststoff

Plastic

Frames and guide rails in insect protection as well as plastic windows as an alternative.

Fiberglas

Fibreglass (insect screen mesh)

Robust mesh for pleated blinds, roller blinds and tension frames.

Sites

Standort Weilbach

Weilbach

DE

Headquarters, workshop and office (Hartungsstraße industrial estate)

Materials
Aluminium, glass, steel, stainless steel
  • elumatec SBZ 130 profile machining centre
  • elumatec DG 104 double mitre saw (pivotable to 45°)
  • elumatec AKS 134 profile machining centre

Components & Products

Aluminium windows
Aluminium windowsIn-house manufacturing · Residential construction
Aluminium doors (entrance door)
Aluminium doors (entrance door)In-house manufacturing · Residential construction
Post-and-beam glass facade
Post-and-beam glass facadeStructural glazing · Commercial construction
Conservatory
ConservatoryAluminium/glass · Residential construction
Balustrade / fall protection
Balustrade / fall protectionStainless steel/aluminium · Project construction
Fire & smoke protection door (FR90)
Fire & smoke protection door (FR90)Certified fire protection · Public construction
Patio roof
Patio roofAluminium/glass · Residential construction
Sun protection (external venetian blinds)
Sun protection (external venetian blinds)Installation · Residential construction

Inside the production

Company site Weilbach, aerial view
Company site Weilbach, aerial view
Planning & consulting in the office
Planning & consulting in the office
FWS facade system on the office building
FWS facade system on the office building
Reference projects
Reference projects

Industries

Private residential constructionCommercial constructionPublic clients (schools, town halls, sports halls)Project construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Custom-made aluminium window manufacturingManufacturing––––Aluminium
Profile cuttingMachining––––Aluminium
MillingMachining––––Aluminium
Powder coating (colour design of railings)Surface––––Aluminium
Structural glazing bondingJoining––––Aluminium, Glass
Installation of windows, doors, facades, railings and special constructionsInstallation––––Aluminium, Steel, Stainless steel, Glass
Maintenance & repair (incl. fire door hold-open devices)Installation–––––
Refurbishment of doors, windows, railings, facadesInstallation––––Aluminium, Glass
CAD-based planning and consultingEngineering–––––
Structural calculation (wind, snow loads, dead weight)Engineering–––––
Prefabrication and installation of conservatories (warm/cold conservatory)Installation––––Aluminium, Glass, Steel
Manufacturing of glass facades (post-and-beam up to special constructions)Manufacturing––––Aluminium, Glass (VSG/ESG), Steel
Manufacturing of roof structures (patio roof, canopy, glass roof, louvered roof)Manufacturing––––Aluminium, Glass, Steel
Metalworking / staircase railings in metalManufacturing––––Steel, Metal, Aluminium, Stainless steel, Glass
Manufacturing of fire and smoke protection doors (up to T90, building-authority approved)Manufacturing––––Aluminium, Special glass
Manufacturing of burglar-resistant doors and windows (up to resistance class RC3)Manufacturing––––Aluminium, Safety glass (VSG/ESG)
Manufacturing of doors (entrance doors, side entrance doors, lift-and-slide doors, folding doors)Manufacturing––––Aluminium, Glass
Installation of sun protection (external venetian blinds, roller shutters, awnings, glass-mountedInstallation––––Aluminium, Textile
Installation of insect protection (pleated blinds, tension frames, roller blinds, high-speed rollerInstallation––––Fibreglass, Aluminium, Stainless steel, Plastic
Smart home integration (windows, doors, sun protection, building automation)Installation–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Profile machining centreelumatec SBZ 1301–2002Weilbach
Double mitre saws (pivotable to 45°)elumatec DG 104–––Weilbach
Profile machining centreelumatec AKS 134–––Weilbach

Additional services

Planning & consulting (CAD-based)In-house manufacturingInstallationMaintenance & repair (incl. maintenance of fire door hold-open devices, licensed)Refurbishment

Reference customers

Fitz family (conservatory Hardheim)Miltenberg district (Untermainhalle Elsenfeld)Market town of Eschau (town hall Eschau)Free State of Bavaria (Parzival-Mittelschule Amorbach)Bergstraße district / Heppenheim (Eugen-Bachmann-Schule Wald-Michelbach)

Quality & Certification

Production is carried out under in-house production control with external surveillance by the Überwachungsgemeinschaft Bayern e.V. (ÜZ body ÜG 051) for fire protection closures. Fire and smoke protection doors are manufactured exclusively as products with building authority approval, tested to DIN standards.

EvidenceWeilbach
ÜZ Bavaria fire protection closures T30/T60 (Reg. no. 8251)
Fire protection approval Schüco Z-6.20-1888
Competence certificate for fire door hold-open devices

History

  1. 2001

    Founded by Elmar Berberich; purchase of the property on Hartungsstraße in Weilbach, construction of the workshop building with machinery, start of production in August with 3 skilled workers, construction of the office building in autumn.

  2. 2002

    Purchase of the elumatec SBZ 130 profile machining centre for efficient, automated production.

  3. 2005

    First large, technically demanding projects with a focus on refurbishment of public facilities such as schools.

  4. 2008

    Florian Berberich joins the family business after completing his training; first international orders (residential house Moscow, residential and commercial building in Austria).

  5. 2010

    Florian Berberich becomes managing partner; early initiation of succession.

  6. 2011

    Florian Berberich passes his master craftsman examination at the Chamber of Crafts of Lower Franconia.

  7. 2015

    Realisation of 5 public school refurbishment contracts in the Spessart and Odenwald region, installed during the school holidays.

  8. 2021

    Consistently high utilisation during the Corona years with a stable team and full range of services.

  9. 2026

    Future-oriented alignment of the company by Florian and Elmar Berberich.

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