Development and manufacturing of mobile and stationary battery storage systems (RESBATT, ALLWATT) based on pouch cells – made in Germany.
Alzner Automotive GmbH
Grafenau (Baden-Württemberg)New on Amplifa
About Alzner Battery
Alzner Automotive GmbH develops and manufactures battery storage systems at its site in Grafenau (Baden-Württemberg, greater Stuttgart area) under the RESBATT and ALLWATT brands. RESBATT is a portable, modular lithium-ion system with docking station and bidirectional inverter for mobile and stationary applications; ALLWATT is a stationary high-performance storage system for industrial applications such as peak load management, grid stabilization and the integration of renewable energies. Production is based on pouch cell technology with patented cell frame and cell connector systems that enable a wide variety of module sizes – from a compact single module to large-scale battery systems. In addition to highly automated processes and digital production planning, cell and battery testing in the company's own laboratory as well as customer-specific module manufacturing for prototype phases are available. The company builds on more than 20 years of experience in sheet metal processing, is IATF-certified and employs around 200 staff in development, production and quality assurance.
- Site
- Grafenau
- Processes
- Battery system development and manufacturing (RESBATT/ALLWATT, pouch cell technology), Manufacturing of customer-specific battery modules (patented cell frames and cell connectors with, Cell and battery testing in the laboratory (high power and high currents, customer order), Sheet metal processing (over 20 years of experience, IATF-certified), Final inspection/final testing of each module
- Materials
- Lithium-ion cells, Pouch cells, Sheet metal, Lithium-ion pouch cells, Patented cell frame and cell connector systems with lamella contacts
- Certificates
- IATF 16949, ISO 9001, ISO 14001
- Industries
- Energy storage/energy transition, Industry (peak load management, grid stabilization), Renewable energies (PV integration), Leisure/home sector, Mobile applications/construction sites
- 01
Cell selection
- 02
Module and system development
- 03
Sheet metal processing/manufacturing (highly automated, digital production
- 04
Module assembly
- 05
Cell and battery testing in the laboratory
- 06
Final inspection of each module
Cell Technology & Manufacturing Processes
Lithium-ion pouch cells
Basis of the RESBATT and ALLWATT storage systems; enable fast charge/discharge cycles of over 10 C and DoD up to 100 %.
Patented cell frame and cell connector systems with lamella contacts
Allow flexible module sizes and short-term production of prototype modules from pouch cells.
Sheet metal
Over 20 years of industrial manufacturing experience, IATF-certified; housing and structural components of the battery systems.
Site
Grafenau
DEHeadquarters, development and production
- Lot size
- Prototypes to large-scale battery systems
- Materials
- Lithium-ion pouch cells, sheet metal
- Laboratory for cell and battery testing with high power and currents
- Highly automated production
- Digital production planning
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Battery system development and manufacturing (RESBATT/ALLWATT, pouch cell technology)Assembly | – | – | – | – | Lithium-ion cells (pouch cells) |
| Manufacturing of customer-specific battery modules (patented cell frames and cell connectors withAssembly | – | – | – | – | Lithium-ion cells (pouch cells) |
| Cell and battery testing in the laboratory (high power and high currents, customer order)Testing | – | – | – | – | – |
| Sheet metal processing (over 20 years of experience, IATF-certified)Machining | – | – | – | – | Sheet metal |
| Final inspection/final testing of each moduleTesting | – | – | – | – | – |
Quality & Standards
Quality is embedded throughout the entire production process: from the selection of tested cell technologies, through controlled manufacturing processes, to the final inspection of every single module. Cell and battery tests with high power and currents are carried out in the company's own laboratory; the company is IATF-certified.
| Evidence | Grafenau |
|---|---|
| IATF 16949 | |
| ISO 9001 | |
| ISO 14001 |
History
- 2025
RESBATT system awarded the iF Design Award