Automated post-processing systems and manufacturing services for additive manufacturing of plastic components.
AM Solutions – 3D post processing technology (Rösler Oberflächentechnik GmbH)
96231 Bad Staffelstein · 96190 UntermerzbachNew on Amplifa
About AM Solutions
AM Solutions – 3D post processing technology is a brand of Rösler Oberflächentechnik GmbH based in Bad Staffelstein and Untermerzbach (Bavaria). The company develops and manufactures automated post-processing solutions for additive manufacturing that can be used independently of the printing process and component material. The portfolio includes unpacking of AM parts, powder recovery and powder handling, removal of support structures, and surface finishing through smoothing and polishing, including the patented Vapor Smoothing / Multi-Purpose Smoothing technology (MPS) for plastic parts including internal channels. As a manufacturing service partner, AM Solutions accompanies customers from value discovery through feasibility analysis and engineering to prototyping and series production of post-processed and finished components. Customer industries include aerospace, medical technology, and the automotive industry.
- Site
- Bad Staffelstein
- Processes
- Unpacking of AM parts (automated unpacking, e.g. HP Jet Fusion 5200 3D Automatic, Powder recovery, sieving, and dosing (automated, e.g. PowderEase T1, F1 Powder, Removal of support structures (chemical-mechanical-thermal process, e.g. for Mimaki 3DUJ-2207), Vapor Smoothing / Multi Purpose Smoothing (MPS) of plastic components (physico-chemical,, Surface finishing/smoothing and polishing of 3D-printed parts (mass finishing/blast treatment basis, AM Manufacturing Services: value discovery, feasibility analysis, engineering, prototyping through, Automated post-processing solutions for additive manufacturing, Unpacking of AM parts
- Materials
- Plastic (polymer, SLS/SAF/MJF printed parts), Additive Manufacturing / 3D Printing (SLS, SAF, MJF), Plastic powder (polymer), Vapor Smoothing / Multi Purpose Smoothing (vapor smoothing)
- Certificates
- ISO 9001
- Industries
- Aerospace, Medical technology, Automotive industry, Additive manufacturing / 3D printing, Additive manufacturing / 3D printing
- 01
Value discovery and feasibility analysis
- 02
Engineering and prototyping
- 03
Unpacking of AM parts
- 04
Powder recovery and powder handling
- 05
Removal of support structures
- 06
Surface finishing (smoothing/polishing, Vapor Smoothing/MPS)
- 07
Manufacturing and delivery of post-processed components
Materials and Processes
Additive Manufacturing / 3D Printing (SLS, SAF, MJF)
Post-processing of 3D-printed parts independent of the printing process.
Plastic powder (polymer)
Material for SLS/SAF printed parts, including automated powder sieving, mixing, and dosing.
Vapor Smoothing / Multi Purpose Smoothing (vapor smoothing)
Physico-chemical smoothing process for polymer components that also reaches internal channels and preserves the finest details.
Locations
Bad Staffelstein
DEHeadquarters of Rösler Oberflächentechnik GmbH
Untermerzbach
DESite of AM Solutions – 3D post processing technology
- Materials
- Plastic (polymer)
- HP Jet Fusion 5200 Series 3D Automatic Unpacking Station
- Stratasys PowderEase T1
- EOS D1 Unpacking Station
- EOS F1 Powder Handling Station
- Mimaki support structure removal (compact post-processing solution)
- C1 / S1 / S2 post-processing systems
Post-Processed Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Unpacking of AM parts (automated unpacking, e.g. HP Jet Fusion 5200 3D AutomaticSurface | – | – | – | – | – |
| Powder recovery, sieving, and dosing (automated, e.g. PowderEase T1, F1 PowderSurface | – | – | – | – | Plastic powder (SLS/SAF) |
| Removal of support structures (chemical-mechanical-thermal process, e.g. for Mimaki 3DUJ-2207)Surface | – | – | – | – | Plastic |
| Vapor Smoothing / Multi Purpose Smoothing (MPS) of plastic components (physico-chemical,Surface | – | – | – | – | Plastic |
| Surface finishing/smoothing and polishing of 3D-printed parts (mass finishing/blast treatment basisSurface | – | – | – | – | – |
| AM Manufacturing Services: value discovery, feasibility analysis, engineering, prototyping throughEngineering | – | – | – | – | – |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| 3D Automatic Unpacking Station | HP / AM Solutions (Rösler) HP Jet Fusion 5200 Series 3D Automatic Unpacking Station | – | – | – | Germany |
| Automated powder post-processing station | Stratasys / AM Solutions PowderEase T1 | – | – | – | Germany |
| Unpacking station | EOS / AM Solutions D1 Unpacking Station | – | – | – | – |
| Powder Handling Station (sieving/mixing) | EOS / AM Solutions F1 Powder Handling Station | – | – | – | – |
| Compact post-processing solution (support structure removal) | Mimaki / AM Solutions | – | – | – | Germany |
| C1, S1, S2 systems (post-processing) | AM Solutions C1 / S1 / S2 | – | – | – | – |
Additional services
Reference customers
Quality
The solutions are designed for reproducible quality and maximum process reliability on an industrial scale. Automated post-processing replaces non-reproducible manual finishing.
| Evidence | Untermerzbach |
|---|---|
| ISO 9001 |
History
- ca. 1930er
The Rösler Group has been active in surface treatment for over 90 years.
- 2022
Start of collaboration with Weerg, deployment of the C1, S1, and S2 systems.
- 2023
Presentation of the HP Jet Fusion 5200 Series 3D Automatic Unpacking Station jointly developed with HP.
Rösler Oberflächentechnik GmbH holds a stake in LuxYours (MPS vapor smoothing technology).