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Manufacturing of electrical cable assemblies and wiring systems with automated production, engineering and fixture construction

AM

ames wiring GmbH

Neumarkt i. d. OPf. · UrsensollenNew on Amplifa

2022Founded (ams reichert GmbH, Neumarkt i. d. OPf.)
GmbHLegal form, HRB 40596, AG Nürnberg
Ursensollen (DE)Manufacturing site in Bavaria
Prototypes to seriesLot sizes for cable assembly manufacturing
2nd placeDENK.summit 2024

About ames wiring

The ames wiring GmbH is an owner-managed company with its location and manufacturing in Ursensollen, Bavaria, producing cable assemblies and electrical wiring systems for prototypes, small series and series production. The service portfolio includes cable assembly engineering and routing (circuit diagrams, 3D routing, manufacturing drawings, bills of materials), CAD/CAE, FEM and product development, automation and special machine construction, fixture construction, as well as production and assembly. The technological focus is the in-house developed automated cable assembly production line, which enables cost-effective manufacturing in Germany. Cable assemblies are considered the result of a continuous process from digital data foundation, engineering, manufacturing, testing and possible automation. Customer industries include mechanical engineering, commercial vehicles, agricultural and construction machinery, wind turbine construction, automotive, AGV/MHS and automation technology. The company emerged from the bundling of werthner GmbH and ams reichert GmbH (founded 2022, headquartered in Neumarkt i. d. OPf.); the idea of automating cable assembly production goes back to Siegfried Reichert, who worked for almost 40 years in the automotive cable assembly industry.

Site
Neumarkt i. d. OPf.
Processes
Cable assembly manufacturing, Cable assembly engineering & routing (circuit diagrams, 3D routing, manufacturing drawings, bills, Automation & special machine construction (fixtures, test equipment), CAD/CAE, FEM & product development, Production & fixture construction (assemblies, prototypes), Testing & documentation of cable assemblies, Cable assembly manufacturing (prototypes, small series, series), Cable assembly engineering & routing
Materials
Connectors, Contacts, Wires (cable assemblies)
Certificates
Certificates (documented)
Founded
2022
Industries
Mechanical engineering, Commercial vehicles, Agricultural machinery, Construction machinery, Wind turbine construction, Automotive
  1. 01

    Engineering & data foundation (circuit diagrams, 3D routing, bills of materials)

  2. 02

    Design CAD/CAE, FEM & product development

  3. 03

    Cable assembly manufacturing (prototype, small series, series)

  4. 04

    Assembly & fixture construction

  5. 05

    Testing & documentation

  6. 06

    Automation & industrialization

Materials & Components

LEI

Wires (cable assemblies)

Wires form the basis of the manufactured cable assemblies and wiring systems.

STV

Connectors

Connectors are selected and processed in a production-ready manner in the data foundation and routing.

KON

Contacts

Contacts are assigned to the cable assemblies according to the bill of materials and technical requirements.

Locations

Neumarkt i. d. OPf.

DE

Registered office and administration (ams reichert GmbH, Dietrichstr. 6)

Ursensollen

DE

Manufacturing site: cable assembly manufacturing, assemblies, fixture construction, assembly

Lot size
Prototypes, small series, series
Materials
Wires, connectors, contacts
  • Automated cable assembly production line (in-house development)

Industries

Mechanical engineeringCommercial vehiclesAgricultural machineryConstruction machineryWind turbine constructionAutomotiveAGV/MHSProduct developmentComplex steel constructionAutomation technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cable assembly manufacturingAssembly–––Prototypes – SeriesCopper wires, Connectors, Contacts
Cable assembly engineering & routing (circuit diagrams, 3D routing, manufacturing drawings, billsEngineering–––––
Automation & special machine construction (fixtures, test equipment)Engineering–––––
CAD/CAE, FEM & product developmentEngineering–––––
Production & fixture construction (assemblies, prototypes)Assembly–––––
Testing & documentation of cable assembliesTesting–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Automated cable assembly production line (in-house development)ams reichert / ames wiring–––Ursensollen, Bavaria

Additional services

Cable assembly manufacturing (prototypes, small series, series)Cable assembly engineering & routingAutomated cable assembly productionAutomation & special machine constructionTest equipmentFixture constructionCAD/CAE, FEM & product developmentDesign engineeringProduction & assemblyRental/integration of wiring systems (planned)

Quality

Cable assemblies are manufactured with a focus on repeatability, testability and documentation; services include testing processes, test equipment, and the testing and documentation of cable assemblies.

EvidenceUrsensollen
Certificates (documented)

History

  1. 2022

    New registration of ams reichert GmbH in the commercial register (articles of association dated 21.05.2022, registered office Neumarkt i. d. OPf., Dietrichstr. 6, HRB 40596, AG Nürnberg).

  2. 2023

    12.04.2023: Siegfried Reichert steps down as managing director; Dr. Matthias Johannes Reichert is appointed.

  3. 2024

    2nd place at the DENK.summit; the idea of Siegfried Reichert (approx. 40 years in the automotive cable assembly industry) is brought to market maturity by the next generation; financing, among others, by BayBG and Bayern Innovativ (BayTOU).

  4. Bundling of werthner GmbH and ams reichert GmbH into ames wiring GmbH with location and manufacturing in Ursensollen, Bavaria.

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