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AMETEK PQS – Fertigung

Manufactures surge protection, power conditioning/line filters, power management and UPS solutions for AV, IT and printer applications.

AMETEK PQS Logo

AMETEK Power Quality Solutions (ESP / SurgeX)

Knightdale, NC, USA · Waukegan, IL, USANew on Amplifa

1985Founded (ESP)
1995SurgeX market entry into AV
125,000 sq ftManufacturing floor space Knightdale
45+Technology patents

About AMETEK Power Quality Solutions

AMETEK Power Quality Solutions (AMETEK PQS) is a manufacturer of surge protection, power conditioning and power management solutions and comprises the ESP (Electronic Systems Protection) and SurgeX brands. ESP was founded in 1985 to protect the then-new integrated circuit technology in multifunction printers; SurgeX technology was originally developed to stabilize the electric field in gel electrophoresis and entered the AV industry in 1995. The product portfolio includes Advanced Series Mode Surge Elimination, Multi-Stage Protection, EMI/RFI filtration, Over/Under Voltage Cutoff, Inrush Current Elimination (ICE), Zero Voltage Switching, sequencers, isolation transformers, UPS solutions as well as diagnostic and monitoring software (SurgeX CONNECT, enVision IC). Applications can be found in pro AV and home theater, IT infrastructure, digital printing/imaging, building automation and smart home; partnerships exist, among others, with Crestron, AMX, Control4, Compass Control and LynTec. The company is part of AMETEK, Inc. and manufactures at its headquarters in Knightdale, North Carolina (USA), in a 125,000 sq ft (approx. 11,600 m²) manufacturing facility with its own on-site engineering. Distribution is worldwide, with dedicated sales teams for North America, EMEA and LATAM.

Site
Waukegan, IL, USA
Processes
Surge protection (Surge Elimination, Advanced Series Mode, Multi-Stage, MOV), EMI/RFI noise filtering, Over/Under Voltage Cutoff, Inrush Current Elimination (ICE), Zero Voltage Switching, Power protection and power management (PDU, UPS, sequencers, isolation transformer), Manufacturing of electronics / power protection products, Repair/exchange service (Warranty Repair & Return)
Materials
Advanced Series Mode Technology, Multi-Stage Technology, EMI/RFI Noise Filtering, Inrush Current Elimination, Zero Voltage Switching, Over/Under Voltage Cutoff
Certificates
ISO 9000, Lean Six Sigma
Founded
1985 (ESP)
Industries
AV/Pro AV and Home Theater, IT Infrastructure, Digital Printing / Imaging, Building Automation, Residential/Smart Home, Digital Printing / Imaging (Multifunction Printers)
  1. 01

    Engineering & product development

  2. 02

    Electronics manufacturing and assembly of protection and power devices

  3. 03

    Development of diagnostic software (SurgeX CONNECT, enVision IC)

  4. 04

    Technical support

  5. 05

    Warranty/repair handling (RMA)

Technologies & Processes

ASM

Advanced Series Mode Technology

Patented inductive/capacitive circuit technology that fully eliminates surge energy rather than diverting it to ground, without ground contamination.

MST

Multi-Stage Technology

Patented multi-stage protection using MOVs, gas discharge tubes, silicon avalanche diodes, EMI/RFI filtration and voltage cutoff.

EMI/RFI

EMI/RFI Noise Filtering

Filters interference on the power line to safeguard sensitive AV and IT systems.

ICE

Inrush Current Elimination

Limits inrush current peaks to protect connected electronics.

ZVS

Zero Voltage Switching

Switches at the zero crossing to reduce switching stress on connected devices.

O/UVC

Over/Under Voltage Cutoff

Automatically disconnects the load from the mains in the event of over- or undervoltage.

Locations

Standort Knightdale, North Carolina

Knightdale, North Carolina

US

Headquarters & Manufacturing

Materials
Electronics, power protection components
  • 125,000 sq ft manufacturing facility
  • On-site engineering

Waukegan, Illinois

US

Corporate Office

Products

SurgeX SX-AX15E
SurgeX SX-AX15ESurge Protection · Pro AV
Defender Series Surge Suppression
Defender Series Surge SuppressionMulti-Stage Protection · Digital Printing/Imaging
SA-82 FlatPak Wall Mount Surge Protector
SA-82 FlatPak Wall Mount Surge ProtectorSurge Protection · Smart Home
SurgeX XR315 Home Surge Protector
SurgeX XR315 Home Surge ProtectorSurge Protection · Home Theater
SurgeX SX 1115 RT
SurgeX SX 1115 RTUPS / Power Management · Pro AV
SurgeX Sequencers
SurgeX SequencersPower Sequencing · Pro AV
SurgeX UPS Battery Backup
SurgeX UPS Battery BackupUPS · IT Infrastructure
UPS-1000-Li-2 Battery Backup Surge Protector
UPS-1000-Li-2 Battery Backup Surge ProtectorUPS with Lithium Battery · IT Infrastructure
EV-12015 Surge Protector with Predictive Analytics Software
EV-12015 Surge Protector with Predictive Analytics SoftwareSurge Protection & Software · IT Infrastructure

Inside the production

SurgeX CONNECT Software
SurgeX CONNECT Software
PF-420 Branch Circuit Whole Room Power Protection
PF-420 Branch Circuit Whole Room Power Protection
SurgeX SA ALL
SurgeX SA ALL

Industries

AV/Pro AV and Home TheaterIT InfrastructureDigital Printing / ImagingBuilding AutomationResidential/Smart HomeDigital Printing / Imaging (Multifunction Printers)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Surge protection (Surge Elimination, Advanced Series Mode, Multi-Stage, MOV)Engineering–––––
EMI/RFI noise filteringEngineering–––––
Over/Under Voltage CutoffEngineering–––––
Inrush Current Elimination (ICE)Engineering–––––
Zero Voltage SwitchingEngineering–––––
Power protection and power management (PDU, UPS, sequencers, isolation transformer)Engineering–––––
Manufacturing of electronics / power protection productsAssembly–––––
Repair/exchange service (Warranty Repair & Return)Engineering–––––

1 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Manufacturing FacilityAMETEK Power Quality Solutions1125,000 sq ft–Knightdale, North Carolina

Additional services

Surge ProtectionPower Conditioning / Line FilteringPower Management (Sequencers, Monitoring, Diagnostic Software)UPS SolutionsEMI/RFI FiltrationAnalytics Software (SurgeX CONNECT, enVision IC)Technical Support and Warranty/Repair Handling (RMA)

Reference customers

Crestron (Partner)AMX (Partner)Control4 (Partner)Compass Control (Partner)LynTec (Partner)

Quality

The Knightdale manufacturing facility is ISO 9000 and Lean Six Sigma certified; the quality policy is based on continuous improvement of the quality management system. The products are supported by an RMA/repair program with worldwide warranty coverage (up to lifetime product warranty and a 5-year Connected Protection warranty).

EvidenceKnightdale, North Carolina
ISO 9000
Lean Six Sigma

History

  1. 1985

    Founding of ESP (Electronic Systems Protection) to protect integrated circuit technology in multifunction printers

  2. 1995

    SurgeX enters the AV industry

  3. 2023

    Marcel Hill becomes VP / Business Unit Manager of AMETEK Power Quality Solutions (brands: Powervar, SurgeX, ESP)

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