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Amphenol Sine – Fertigung

Develops and manufactures rugged connectors, cable assemblies and interconnect systems for harsh industrial environments – since 1967.

Amphenol Sine Logo

Amphenol Sine Systems

Clinton Township, MI (USA) · Nogales, Sonora (Mexico)New on Amplifa

1967Founded
Subsidiary of AmphenolLegal form
Design and manufacturing of electricalCertification scope

About Amphenol Sine Systems

Amphenol Sine Systems is a manufacturer of electrical connection systems based in Clinton Township, Michigan (USA), and a subsidiary of Amphenol Corporation. The company develops and manufactures connectors, cable assemblies and wire harnesses for demanding environments such as heavy equipment, precision farming, factory automation, transportation, marine and data centers. The value chain ranges from custom design engineering and rapid prototyping to series production, including overmolding (horizontal molding) for value-added wire harnesses as well as the production of solid machined contacts (pin/socket, sizes 12/16/20) with gold or nickel plating. Production focuses are located in Nogales, Mexico; in addition, there is manufacturing in China and global distribution channels within the Amphenol network. Sine Systems has also taken over responsibility for Amphenol Tuchel Industrial and Amphenol Audio products in the Americas, resulting in a global product ecosystem with cross-site support. The quality management system is certified to ISO 9001:2015.

Site
Clinton Township, MI
Processes
Design and manufacture of electrical connection systems, connectors, wire harnesses and, Custom design, engineering and manufacturing of connectors and cable assemblies, Overmolding / overmolded technologies for custom cable assemblies (horizontal molding), Manufacture of solid machined contacts (pin/socket, sizes 12/16/20) with gold or, Gold plating / nickel plating of contacts (plating: gold, nickel), Crimping of contacts (sizes 12, 16, 20; stamped and machined contacts, hand and, Custom design and engineering of connectors and wire harnesses, Rapid prototyping
Materials
Copper Alloy, Gold Plating, Nickel Plating, Thermoplastic Rubber, Overmolding (Horizontal Molding)
Certificates
ISO 9001:2015
Founded
1967
Industries
Heavy Equipment, Agriculture/Precision Farming, Construction, Transportation, Off Road, Mining
  1. 01

    Design Engineering

  2. 02

    Rapid Prototyping

  3. 03

    Machined Contacts (Machining of Copper Alloy)

  4. 04

    Gold/Nickel Plating

  5. 05

    Overmolding / Horizontal Molding

  6. 06

    Crimping and Cable Assembly

  7. 07

    Series Production

  8. 08

    Program Management

Materials & Processes

Cu

Copper Alloy

Base material of the solid machined pin and socket contacts in sizes 12, 16 and 20.

Au

Gold Plating

Contact plating for low contact resistance and corrosion protection.

Ni

Nickel Plating

Contact plating for more cost-sensitive applications.

TPE

Thermoplastic Rubber

Material of the 44 Series™ circular connectors.

OM

Overmolding (Horizontal Molding)

Injection-molded encapsulation for custom value-added wire harnesses.

Sites

Clinton Township

US

North America Headquarters (HQ)

Nogales (Calle Agua)

MX

Manufacturing of interconnect systems and connectors, horizontal molding

Materials
Plastics, copper
  • Horizontal Molding

Nogales (Carretera Internacional)

MX

Manufacturing of interconnect systems, connectors, wire harnesses, horizontal molding

Materials
Plastics, copper
  • Horizontal Molding

Components

Size 20 Solid Machined Socket Contact, gold-plated (ATM Series™)
Size 20 Solid Machined Socket Contact, gold-plated (ATM Series™)Machining · Heavy Equipment
Size 20 Solid Machined Socket Contact, nickel-plated (ATM Series™)
Size 20 Solid Machined Socket Contact, nickel-plated (ATM Series™)Machining · Industrial
AUTK-100 Universal Crimping Tool Kit
AUTK-100 Universal Crimping Tool KitCrimping · Cable Assembly
AUTK-20 Size 20 Crimping Tool
AUTK-20 Size 20 Crimping ToolCrimping · Cable Assembly
AT11-240-2005 Contact Removal Tool
AT11-240-2005 Contact Removal ToolTools · Connectors

Inside the production

A Series™ Product Family
A Series™ Product Family
ecomate® Product Family
ecomate® Product Family
signalmate® C091 Product Family
signalmate® C091 Product Family
A Series™ Contacts
A Series™ Contacts
Custom Solutions
Custom Solutions

Industries

Heavy EquipmentAgriculture/Precision FarmingConstructionTransportationOff RoadMiningIndustrial/Factory AutomationRail TransportationAutomotiveDiagnosticsMarineEntertainment Technology (Audio & Lighting)Alternative EnergyWireless InfrastructureData CentersHeavy Machinery/Heavy EquipmentMining/Mining

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Design and manufacture of electrical connection systems, connectors, wire harnesses andAssembly––––Copper, Plastics
Custom design, engineering and manufacturing of connectors and cable assembliesEngineering–––––
Overmolding / overmolded technologies for custom cable assemblies (horizontal molding)Plastics–––––
Manufacture of solid machined contacts (pin/socket, sizes 12/16/20) with gold orMachining––––Copper alloy
Gold plating / nickel plating of contacts (plating: gold, nickel)Surface Treatment–––––
Crimping of contacts (sizes 12, 16, 20; stamped and machined contacts, hand andJoining––––Copper alloy

Additional services

Custom design and engineering of connectors and wire harnessesRapid prototypingOvermolding/overmolded technologies (value-added cable assemblies)High-volume, cost-efficient series productionLocal program management and engineering support

Reference customers

Big 3 Automotive (cited as an application reference for plug-&-play connectivity)

Quality

Amphenol Sine Systems is certified to ISO 9001:2015 (NSF-ISR, certificate C0108152-IS12, valid until 16.07.2028); the scope covers the design and manufacturing of electrical interconnect systems, connectors, cable assemblies and wire harnesses. The quality objective is based on continuous improvement and compliance with regulatory requirements.

EvidenceClinton TownshipNogales (Calle Agua)Nogales (Carretera Internacional)
ISO 9001:2015

History

  1. 1967

    Founded as a design-oriented organization for niche wiring applications (Sine Systems).

  2. 1990

    Introduction of overmolded technologies for custom wire harnesses, primarily for industrial markets.

  3. 1997

    Acquired by Amphenol Corporation; access to global distribution channels and expanded manufacturing capacities.

  4. 2000

    Introduction of core product families: A Series™, MotionGrade™, ecomate®, Distributed Power & Control.

  5. 2013

    Assumed responsibility for Amphenol Tuchel Industrial GmbH products in the Americas (signalmate C091, ecomate Plastic, heavymate, PowerMate and others).

  6. 2015

    Assumed responsibility for Amphenol Australia (Audio) products in the Americas (XLR, Plugs & Jacks, Loudspeaker, HP/HPT, RCA).

  7. 2017

    Expansion of the MotionGrade™ product line (Checkmate™ Quick-Locking, Elite Series).

  8. 2023

    Relaunch of the 44 Series™ Thermoplastic Rubber Circular Connectors from the Nogales site.

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