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Manufacturer and service provider for steel-welded and cast steel industrial valves, replacement valves and vessel construction

AM

AMR Industriebedarf GmbH

Bürstadt (Headquarters)New on Amplifa

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About AMR Industriebedarf

AMR Industriebedarf GmbH from Bürstadt is a specialist company for the manufacture of industrial valves, replacement valves and spare parts for industrial plant construction, primarily in the medium- and low-pressure range. The product range includes steel-welded flat slide valves, round slide valves, segment check/butterfly isolation valves and check valves, cast steel and stainless steel slide valves, high-pressure slide valves, shut-off and control valves, and basket strainers for pressure and temperature ranges from PN1 to PN500 and -196 °C to +600 °C. Custom designs are manufactured from hot-formed sheet materials in steel-welded construction; cast steel components that are no longer available are replaced with steel-welded replacement constructions. In addition, the company offers valve services with on-site and workshop overhauls, turning and welding repairs including heat treatment, material testing, pressure tests and TÜV acceptance, as well as vessel and apparatus construction. Customers include companies from the chemical industry, refineries, power plant engineering, the paper and pulp industry, shipbuilding and plant construction.

Site
Bürstadt
Processes
Vessel construction / apparatus construction, custom and one-off designs, Valve service: repair, inspection, assembly, overhaul (on-site and workshop service), Turning repairs (mobile workshop on site), Welding repairs, build-up and strength welding including heat treatment, Material testing, analyses, pressure tests for body strength and tightness, TÜV acceptance, Mechanical manufacturing / extended workbench, Segment isolation valves DN 250–DN 2000 in GGG40, steel-welded up to DN 4000, Steel-welded flat slide valves DN 250–1600 (PN2.5–PN10)
Materials
P235GH, P265GH, TTst35N, 16Mo3, 13CrMo3, 1.4541, 1.4571, 1.4301
Certificates
Pressure test: body strength/tightness, Material tests and analyses, TÜV acceptance
Industries
Chemical and petrochemical industry, Refineries, pipelines and tank farms, Power plants and district heating technology, Paper and pulp industry, Pharmaceutical production facilities, Beverage industry and filter systems
  1. 01

    Industrial consulting and design

  2. 02

    Material selection and procurement

  3. 03

    Steel-welded manufacturing / mechanical manufacturing

  4. 04

    Material testing, pressure tests, TÜV acceptance

  5. 05

    Assembly, on-site service and overhaul

Locations

Bürstadt

DE

Headquarters

Materials
P235GH, P265GH, 16Mo3, 1.4541, 1.4571, 1.4301, 1.4404, GGG-40.3
  • Mobile workshop for turning and welding repairs
  • In-house service manufacturing of spare parts

Industries

Chemical and petrochemical industryRefineries, pipelines and tank farmsPower plants and district heating technologyPaper and pulp industryPharmaceutical production facilitiesBeverage industry and filter systemsPlant and mechanical engineeringShipbuildingOffshore installationsSugar factoriesFood, beverages and tobacco / beverage industryPower plants, combined heat and power plants, district heating technologyShipbuilding/cruise shipsIndustrial plants, buildings, clinics, universities, airports, exhibition halls

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Joining––––P235GH, P265GH, TTst35N, 16Mo3, 13CrMo3, 1.4541, 1.4571, 1.4301, 1.4404, Spheroidal cast iron GGG-40.3
Joining––––hot-formed steel sheet, heat-resistant cast steel, stainless steel
Vessel construction / apparatus construction, custom and one-off designsJoining–––––
Valve service: repair, inspection, assembly, overhaul (on-site and workshop service)Assembly–––––
Turning repairs (mobile workshop on site)Machining–––––
Welding repairs, build-up and strength welding including heat treatmentJoining–––––
Material testing, analyses, pressure tests for body strength and tightness, TÜV acceptanceTesting–––––
Machining–––––
Mechanical manufacturing / extended workbenchMachining–––––
Segment isolation valves DN 250–DN 2000 in GGG40, steel-welded up to DN 4000Joining––––GGG40, 1.0425, stainless steel
Steel-welded flat slide valves DN 250–1600 (PN2.5–PN10)Joining––––S235JR 1.0038 St37-2, P265GH 1.0425 HII
Steel-welded round slide valves DN 300–1200 (PN25–PN63)Joining––––P265GH 1.0425 HII, 16Mo3 1.5415, X10CrMoVNb 1.4923, P355Nb1 1.056 TStE355
Steel-welded check valves (internal/through shaft) DN 250–600 PN10–PN63Joining––––chrome steel, Stellite
Cast steel slide valves (API 600 / EN 1984) DN 50–1000 PN10–25Casting––––1.0619 GS-C25, 1.5419, 1.7357, 1.7379, 1.7379, A216WCB, A352LCB
Stainless steel slide valves DN 40–500 PN16–PN40 / Class 150–1500Casting––––1.4308, 1.4408, A351CF8M, A351CF8C
High-pressure slide valves GHP (self-sealing bonnet) DN 50–300 Class 1500–2500Joining––––A105, A182F1, A182F11, A182F22, A182F91, A216WCB, A217WC1, A217WC6, A217WC9, A217C12A, Stellite 6
Joining––––1.0460, 1.7335, 1.7383, 1.0619, 1.7357, 1.7379, chrome steel, Stellite 6
Basket strainers / dirt filtersJoining–––––
Engineering–––––

Additional services

Industrial valves (manufacturing and trading)Valve service / on-site service / overhaul and maintenance workManufacture of replacement valves and spare parts (1:1 replacement)Vessel construction / apparatus construction (custom and one-off designs, production at partner inIndustrial consulting (piping, industrial technology)Mechanical manufacturing / extended workbenchConsulting, inspection, repair, assemblyManufacture of complete stations (vessel, water, wastewater, heat and pumping stations)Material testing, acceptance, welding including heat treatment, TÜV acceptanceFilter/vessel construction

Reference customers

Rheinstahl AG, Witten-AnnenThyssen-Maschinenbau, Witten-AnnenKiefer GmbH, LampertheimLandwehrSchilling, BielefeldPreussag, PeineVAG, MannheimKSB, FrankenthalBabcock, OberhausenWestark, Castrop-RauxelTh-Janssen, St. IngbertZimmermann & Janssen, DürenRheinhütte, WiesbadenEhrhardt, Heidenheim

Quality and Testing

Before delivery, valves undergo a functional and pressure test for strength and tightness. The service spectrum includes material testing, analyses, build-up and strength welding including heat treatment, and TÜV acceptance.

EvidenceBürstadt
Pressure test: body strength/tightness
Material tests and analyses
TÜV acceptance

History

  1. 2023

    Utility model no. 20 2023 102 459 for the special segment isolation valve with free flow passage and replaceable body seat (free of dead space)

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