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EMS service provider for electronics development, assembly and mounting as well as design and CNC manufacturing of mechanical components.

AM

AMS Software & Elektronik GmbH

Flensburg (Lise-Meitner-Str. 9, 24941)New on Amplifa

Over 35 yearsExperience in electronics development and production
approx. 100Employees
171,000Components per hour (SMD placement)
One-off piece to large seriesLot sizes
HRB 4038, AG FlensburgCommercial register

About AMS Software & Elektronik

AMS Software & Elektronik GmbH is a full-service EMS (Electronic Manufacturing Services) provider based in Flensburg, Schleswig-Holstein. The company develops and produces populated printed circuit boards as the heart of electronic products – from circuit and PCB layout development through software and firmware development to series production. The electronics production employs automatic SMD placement with up to 171,000 components per hour, manual placement (THT) at wave soldering and selective soldering systems, as well as BGA placement; the process is completed, depending on requirements, by potting, conformal coating or sealing. The in-house mechanics department designs (CAD) and manufactures CNC turned and milled parts on four- and five-axis centers from Deckel-Maho and Cronum – in steel, stainless steel, engineering plastics and machinable non-ferrous metals. The range of services also includes prototype and rapid prototyping manufacturing, device assembly, component sourcing, material logistics, packaging and shipping. With over 35 years of experience and around 100 employees, AMS serves industries such as energy technology, power electronics, telecommunications, building services and the public sector – from one-off pieces and small series to large series, also as a sub-supplier or extended workbench.

Site
Flensburg
Processes
SMD placement, Manual placement (THT), BGA placement, Reflow soldering, Vapor phase soldering (condensation soldering), Wave soldering, Selective soldering, Potting (encapsulation), injection potting, conformal coating, lacquering, sealing
Materials
Steel, Stainless steel, Engineering plastics, Machinable non-ferrous metals, Silicones (potting), Insulating and protective lacquers
Certificates
ISO 9001, IPC 610 (production basis), RoHS-compliant
Employees
approx. 100
Industries
Energy technology, Power electronics, Telecommunications, Building services, Industrial manufacturing companies, Public sector
  1. 01

    Electronics development (circuit, PCB layout, software/firmware)

  2. 02

    Mechanical design (CAD)

  3. 03

    Component sourcing & material logistics

  4. 04

    SMD/manual placement (THT), BGA

  5. 05

    Soldering (reflow, vapor phase, wave, selective)

  6. 06

    Potting, conformal coating, sealing

  7. 07

    Assembly (assemblies, devices, systems)

  8. 08

    Quality assurance & testing (AOI, SPI, ICT, FPT, X-ray, thermography)

  9. 09

    Packaging, logistics & shipping

Materials & Processes

Stahl

Steel

CNC machining of steel components with high precision on turn-mill centers.

Edelstahl

Stainless steel

Machining of corrosion-resistant components, e.g. housings and fixtures.

Kunststoff

Engineering plastics

Machining of engineering plastics for adapters, housing parts and fixtures.

NE-Metalle

Machinable non-ferrous metals

Machining of any machinable non-ferrous metals according to customer requirements.

Silikon

Silicones (potting)

Potting and injection potting of sensitive electronics for long-term durability.

Schutzlack

Insulating and protective lacquers

Conformal coating and sealing of populated printed circuit boards.

Locations

Flensburg

DE

Headquarters, development, production (electronics & mechanics), assembly, logistics

Lot size
One-off pieces to large series
Materials
Printed circuit boards, steel, stainless steel, engineering plastics, non-ferrous metals
  • Deckel-Maho DMU 50 eVolution / DMU 50 eVo Linear (5-axis)
  • Cronum 600.5X machining center
  • SMD placement machine (up to 171,000 components/h)
  • Wave soldering system
  • Selective soldering system

Industries

Energy technologyPower electronicsTelecommunicationsBuilding servicesIndustrial manufacturing companiesPublic sectorElectronics industry (EMS)Railway industryElectronics industry (EMS/contract manufacturing)Railway industry (VDB member)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
SMD placementJoining––component size 50 x 150 mmOne-off pieces – Large seriesPrinted circuit boards
Manual placement (THT)Joining––––Printed circuit boards
BGA placementJoining––––Printed circuit boards
Reflow solderingJoining–––––
Vapor phase soldering (condensation soldering)Joining–––––
Wave solderingJoining–––––
Selective solderingJoining–––––
Potting (encapsulation), injection potting, conformal coating, lacquering, sealingSurface––––Silicones, Insulating and protective lacquers
CNC manufacturing (machining): CNC turning and CNC milling, four- and five-axis simultaneousMachining–––Unique pieces/prototypes/single parts – medium seriesSteel, Stainless steel, Engineering plastics, Machinable non-ferrous metals
Rapid prototyping (3D printing, additive/generative)Additive–––One-off piece – small quantity–
3D design / CAD design (Pro/Engineer, Schott system, Solid Works)Engineering–––––
Design of mechanical components, assemblies, fixtures, adapters, housings, retrofitEngineering–––––
Engineering–––––
Rapid control prototyping (control system development)Engineering–––––
Prototype development and manufacturing (incl. 0-series)Engineering–––One-off pieces – 0-series–
Device assembly / module assembly / series assemblyAssembly–––––
Cable assemblyAssembly–––––
Component programming (controllers/ICs)Assembly–––––
Component sourcing and material management/logisticsAssembly–––––
Testing–––––
Mechanical load tests and wear testsTesting–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
5-axis CNC turn-mill centerDeckel-Maho DMU 50 eVolution / DMU 50 eVo Linear Universal–––Flensburg
CNC machining centerCronum 600.5X–––Flensburg
SMD placement machine––Component range 0.1 x 0.1 to 50 x 150 mm–Flensburg
Wave soldering system––––Flensburg
Selective soldering system––––Flensburg
Automatic label feederAMS ALF12 / ALF14 / ALF19–Labels approx. 2x2 to 55x55 mm–Flensburg (own product)

Additional services

SMD placement (up to 171,000 components per hour)Manual placement (THT)BGA placementElectronics development (circuit, PCB layout, software/firmware)Prototype development and manufacturingRapid prototypingRapid control prototypingMechanical design (CAD)CNC manufacturing (turned/milled parts, 4- and 5-axis)Assembly (device/series assembly)Component sourcing and material logisticsPackaging and shippingQuality assurance and testing procedures (AOI, SPI, ICT, FPT, X-ray, thermography)Potting, conformal coating, sealingCable assemblyProject planning and project executionApproval testing and EMC testingRedesign/retrofitOwn product: Automatic Label Feeder (ALF12/ALF14/ALF19)

Reference customers

no publicly named reference customers (confidentiality, references on request)

Quality & Testing Procedures

AMS is certified according to ISO 9001, produces on the basis of IPC 610 and works fully RoHS-compliant. Quality assurance includes AOI, 3D SPI, in-circuit and flying probe testing, functional testing, X-ray inspection, infrared thermography, mechanical load and wear tests as well as complete traceability.

EvidenceFlensburg
ISO 9001
IPC 610 (production basis)
RoHS-compliant

Company History

  1. Over 35 years of experience in electronics development and production

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