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ERSO – Fertigung

Design and production of transformers and reactors of all voltage classes from 0.5 to 1150 kV and up to 630 MVA.

ERSO Logo

АО «Холдинг ЭРСО»

Moscow (headquarters) · Zubovo near Ufa (Ufimski Transformatorny Sawod) · Moscow (Elektrozavod)New on Amplifa

2020Founded
400Employees (UTZ, Zubovo)
12 GVAInstalled production capacity UTZ
0.5–1150 kV, up to 630 MVAVoltage/power range
over 1,500 typesTransformer/reactor product range

About ERSO

The ERSO electrical engineering holding was founded at the end of 2020 on the basis of the assets of AO Elektrozavod and comprises design bureaus, service and test centers, laboratories and several production sites, including the Ufimski Transformatorny Sawod (UTZ) with 12 GVA of installed capacity. The portfolio comprises more than 1,500 types of transformers and reactors for voltages from 0.5 to 1150 kV and ratings up to 630 MVA, including power and autotransformers for 110–750 kV, shunt reactors up to 1150 kV, distribution transformers, electric furnace transformers, traction transformers for railways, as well as SF6 power circuit breakers and switchgear (KRU/KRUE). As an official supplier to the Russian nuclear industry (licenses from Rostechnadzor), ERSO also supplies power generators such as Rosseti, RusGidro and Rosatom, industrial metallurgical companies, the oil and gas industry and rail transport. The UTZ in Zubovo near Ufa produces transformers up to 500 kV/250 MVA on 34,000 m² of main hall space with 400 employees and has a test center with an impulse voltage test generator from Haefely Test AG up to 2,000,000 V. Production is complemented by EPCM engineering services, service, maintenance and repair of high-voltage installations as well as the manufacture of secondary electrical equipment. The company is certified to ISO 9001 and ISO 22163:2023.

Site
3 Moscow
Processes
Design and production of power transformers, Autotransformers for transmission networks, Shunt reactors (reactor coils), Distribution transformers, Electric furnace transformers, Traction/substation transformers for railways, Converter and phase-shifting transformers, Mobile substations 35–220 kV
Materials
Transformer oil, Non-flammable liquid dielectric, SF6 (electronegative gas), Amorphous steel, Copper (windings/wires), Copper, SF6 gas
Certificates
ISO 9001:2015 (or GOST R ISO 9001:2015), ISO 22163:2023 (rail transport), Rostechnadzor licenses (Federal Service for Environmental, Technological and, ISO 9001, Rostechnadzor license (nuclear industry)
Founded
2020
Employees
400 (Ufimski Transfo
Industries
Power generation, transmission and distribution, Nuclear industry, Industrial enterprises / metallurgy, Oil and gas production and transport, Rail transport, Nuclear industry (official supplier to the nuclear sector)
  1. 01

    Design and engineering

  2. 02

    Sheet metal cutting (automatic sheet cutting line)

  3. 03

    Winding production (copper wires)

  4. 04

    Assembly of transformers and reactors

  5. 05

    High-voltage testing (UTZ test center, up to 2 MV)

  6. 06

    Shipping and commissioning

  7. 07

    Service, maintenance and repair

Materials and Processes

Cu

Copper

Transposed and enameled wires for transformer windings.

Öl

Transformer oil

Insulating and cooling medium for oil transformers, including maintenance and repair use.

SF6

SF6 gas

Insulating gas for circuit breakers 35–550 kV, KRUE switchgear and SF6 transformers.

Amorph

Amorphous steel

Magnetic cores for distribution transformers in development; reduction of no-load losses by a factor of 4.

Diel.

Non-flammable liquid dielectric

For hermetically sealed network transformers.

Locations

Ufimski Transformatorny Sawod, Zubovo

RU

Production site; transformers up to 500 kV / 250 MVA

Materials
Transformer oil, copper, electrical steel
  • Automatic sheet cutting line
  • Impulse voltage test generator Haefely Test AG up to 2,000,000 V
  • Test center 1,409 m²

Elektrozavod, Moscow

RU

Production site; large transformers up to 750 kV, reactors

Materials
Copper, transformer oil
  • High-voltage test hall

Headquarters, Moscow

RU

Holding administration and sales

Inside the production

Production site
Production site
Manufacturing hall
Manufacturing hall
Assembly
Assembly
Technical equipment
Technical equipment

Industries

Power generation, transmission and distributionNuclear industryIndustrial enterprises / metallurgyOil and gas production and transportRail transportNuclear industry (official supplier to the nuclear sector)Rail transport (traction transformers, ISO 22163)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Design and production of power transformers––––Copper (windings), Transformer oil, Amorphous steel (magnetic cores in development), Electrical steel
Autotransformers for transmission networks–––––
Shunt reactors (reactor coils)–––––
Distribution transformers––––Transformer oil, non-flammable liquid dielectric
Electric furnace transformers–––––
Traction/substation transformers for railways–––––
Converter and phase-shifting transformers–––––
Mobile substations 35–220 kV–––––
High-voltage power circuit breakers (tank-type circuit breakers)––––SF6 (electronegative gas)
Switchgear manufacturing (KRU/KRUE)––––SF6 (electronegative gas)
High-voltage test technology–––––
Service: assembly, commissioning, repair of transformers––––Transformer oil, SF6 (electronegative gas)
EPCM / turnkey construction of energy facilities–––––
Cable and wire production (historical/JV)––––Copper

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Impulse voltage test generatorHaefely Test AG1–––
Automatic steel cutting line–1–––

Additional services

Design and production of transformers and reactors (0.5–1150 kV, up to 630 MVA)Complete engineering and construction (EPCM) including planning, engineering, constructionSupply of equipment for power systems (circuit breakers, mobile/modular substations, SR/Service, maintenance and repair of high-voltage installations (including foreign manufacturers):Switchgear cabinet construction / secondary electrical equipment (in-house production from 2022 onFinancial services / flexible partnership solutionsSupply of SF6 power circuit breakers 35–550 kV, disconnectors, generator circuit breakers

Reference customers

PAO Rosseti (including Rosseti Moscow Region, Rosseti Kuban, Rosseti Northwest)PAO RusGidroGK RosatomPAO GMK Norilsk NickelPAO RosneftAO BEsk / BEsk InzhiniringPAO Rosseti customer projects: including PS Agorta, PS Narva, PS Gribovo, PS Kremutchki, PSEnergoatom projects: Kalinin NPP, Kursk NPP, Seversk thermal power plantZlatoust Machine-Building Plant, Yartsevo Metallurgical Plant, Vyksa Plant, Khabarovsk TETs-4RShD (Russian Railways, Bryansk-Lgovsky station)

Quality

The quality management system is certified to ISO 9001; in addition, the ISO-22163:2023 certification for the rail transport industry is in place. Licenses from Rostechnadzor permit the design, manufacture and supply of electrical equipment for nuclear power plants.

EvidenceUfimski Transformatorny Sawod, ZubovoElektrozavod, Moscow
ISO 9001
ISO 22163:2023 (rail transport)
Rostechnadzor license (nuclear industry)

History

  1. 1920er–1940e

    Origins at the Moscow Elektrozavod; supplies for major power plant and industrial projects, including the Magnitogorsky, Taishetsky, Verkh-Isetsky plants and the Cherepovets metallurgical combine.

  2. 1975–1979

    Equipment for the Volgograd–Donbass HVDC link (800 kV) and the 1150 kV three-phase AC line Ekibastuz–Center, including the most powerful shunt reactor, 300 MVA.

  3. 2004

    The Ufa plant Elektroapparat became part of OAO Elektrozavod; founding of OOO ERSO Inzhiniring.

  4. 2005–2009

    Construction and commissioning of the new Ufimski Transformatorny Sawod (UTZ) in Zubovo near Ufa; opening in 2009.

  5. 2010

    Elektrozavod masters the production of large transformers for 750 kV; first 417 MVA transformer for the Kalinin NPP; controlled shunt reactor 180 MVA / 500 kV.

  6. 2020

    Founding of the ERSO holding on the basis of the assets of AO Elektrozavod by decision of the AFK Sistema group.

  7. 2022

    Resumption of in-house production of secondary electrical equipment on the basis of AO Ufa Plant Elektroapparat; opening of a representative office in Tashkent.

  8. 2026

    Investment of RUB 2.2 billion in the modernization of the UTZ announced.

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