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ANSMANN – Fertigung

Development and manufacture of battery packs, chargers, power supplies and drive systems for mobile energy.

ANSMANN Logo

ANSMANN AG

Assamstadt (Headquarters) · Huizhou, Guangdong (CN) · Lieusaint (FR) · Bromma (SE) · Harlow (GB) · Kowloon (HK)New on Amplifa

1991Founded
400+Employees
28 M+Cells processed per year
7Subsidiaries worldwide
AGLegal form (HRB 721168, AG Ulm)

About ANSMANN

ANSMANN AG is a family-owned technology company founded in 1991 by Edgar Ansmann, headquartered in Assamstadt (Baden-Württemberg). The company develops and manufactures custom battery packs, chargers, power supplies and drive systems for Li-ion, NiMH and lead-acid technologies and, according to its own figures, processes more than 28 million cells per year. Its service offering covers consulting, cell characterization, prototyping, series production, certification, international transport handling as well as disposal and recycling as a one-stop shop. An in-house UN test center in Assamstadt performs transport and safety testing according to UN 38.3; in addition, there is an automated SMD electronics production facility at the Huizhou site (China). Customers come from industries such as medical technology, garden equipment, e-mobility and drive technology. Around 400 employees work at seven sites worldwide, including sales companies in France, Sweden, the United Kingdom and Hong Kong.

Site
Assamstadt
Processes
UN transport testing of battery packs (altitude simulation in vacuum chamber, <115 mbar, 6 h), Thermal testing (10 temperature cycles -40 °C to +72 °C over 7 days in climate chamber), Shock testing (18 shocks, 150 gn, vibration generator), Vibration test (7–200 Hz, 3 h per axis, 3 axes), Short-circuit test (57 °C, 6 h; then 1 h short circuit), Overcharge test (1 day overcharge, 7 days monitored storage), Free-fall test (various drop heights and angles), Case stress test (70 °C ± 2 °C, 7 h)
Materials
Li-Ion (lithium-ion cells), NiMH (nickel-metal hydride), Lead (lead-acid), Lithium-ion cells, Nickel-metal hydride, Lead-acid
Certificates
DIN EN ISO 9001:2015, DIN EN ISO 14001:2015, DIN EN ISO 13485:2016, EcoVadis Silver Medal (overall score 73 points, 2025), TOP 100 seal (2023, 2024, 2025, 2026)
Founded
1991
Employees
400+
Industries
Medical technology, Garden equipment, E-mobility, Drive technology, Consumer electronics / batteries & chargers, Consumer electronics/batteries & chargers
  1. 01

    Consulting & requirements analysis

  2. 02

    Cell characterization in the laboratory

  3. 03

    Development & design

  4. 04

    Prototyping

  5. 05

    Series production (battery packs, SMD electronics)

  6. 06

    Certification & UN test center

  7. 07

    Transport handling & distribution

  8. 08

    After-sales, disposal & recycling

Cell Chemistries & Technologies

Li-Ion

Lithium-ion cells

Primary cell chemistry for custom battery packs, chargers and drive systems.

NiMH

Nickel-metal hydride

Proven cell chemistry for battery packs and chargers in a variety of applications.

Pb

Lead-acid

Used for battery solutions; gradual phase-out in the B2B segment planned by 2026.

Sites

Standort Assamstadt

Assamstadt

DE

Headquarters, battery pack production (since 2010), UN test center, SMD manufacturing

Lot size
Prototype to series
Materials
Li-Ion, NiMH, Lead
  • UN test center: vacuum chamber (altitude simulation)
  • Climate chamber
  • Vibration generator (shock/vibration testing)
Standort Huizhou, Guangdong

Huizhou, Guangdong

CN

Production, logistics, R&D, QA

  • Automated SMD production line

Lieusaint

FR

Sales (ANSMANN ENERGY FRANCE SARL)

Bromma

SE

Sales (ANSMANN NORDIC AB)

Harlow, Essex

GB

Sales (ANSMANN UK LTD.)

Kowloon, Hong Kong

CN

Sales (ANSMANN ENERGY INTERNATIONAL LTD.)

Components & Products

Battery packs (custom)
Battery packs (custom)Assembly · Medical technology, garden, e-mobility
UN-38.3-certified battery packs
UN-38.3-certified battery packsTesting · Transport certification
Chargers & drive systems
Chargers & drive systemsDevelopment & manufacturing · Drive technology

Inside the production

Company site Assamstadt
Company site Assamstadt
Management board & subsidiaries
Management board & subsidiaries

Industries

Medical technologyGarden equipmentE-mobilityDrive technologyConsumer electronics / batteries & chargersConsumer electronics/batteries & chargers

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
UN transport testing of battery packs (altitude simulation in vacuum chamber, <115 mbar, 6 h)Testing––––Li-Ion, NiMH, Lead
Thermal testing (10 temperature cycles -40 °C to +72 °C over 7 days in climate chamber)Testing––––Li-Ion, NiMH
Shock testing (18 shocks, 150 gn, vibration generator)Testing––––Li-Ion, NiMH
Vibration test (7–200 Hz, 3 h per axis, 3 axes)Testing––––Li-Ion, NiMH
Short-circuit test (57 °C, 6 h; then 1 h short circuit)Testing––––Li-Ion, NiMH
Overcharge test (1 day overcharge, 7 days monitored storage)Testing––––Li-Ion, NiMH
Free-fall test (various drop heights and angles)Testing––––Li-Ion, NiMH
Case stress test (70 °C ± 2 °C, 7 h)Testing––––Li-Ion, NiMH
RoHS testingTesting–––––
EMC testing (electromagnetic compatibility)Testing–––––
Burn-in test (reliability test for detecting component failures)Testing–––––
In-circuit test (electronics manufacturing)Testing–––––
Cell characterization (laboratory, charge/discharge parameters)Testing––––Li-Ion, NiMH, Lead
Battery pack development and manufacturing (prototyping & series production)Assembly–––Prototype – SeriesLi-Ion, NiMH, Lead
Automated SMD manufacturing (electronics manufacturing)Assembly–––––
Development & manufacturing of chargers (Li-ion, NiMH, induction, lead; protocols CAN, I2C, SM,Assembly––––Li-Ion, NiMH, Lead
Development & manufacturing of power suppliesAssembly–––––
Drive systems (motors and battery packs as a system)Assembly––––Li-Ion, NiMH
OEM / private-label manufacturing (batteries, pen lights, headlamps, work lights, chargers)Assembly–––––
Disposal & recycling of batteriesSurface––––Li-Ion, NiMH, Lead
International distribution and transport service / after-salesEngineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Vacuum chamber (altitude simulation)––––Assamstadt (UN test center)
Climate chamber––––Assamstadt (UN test center)
Vibration generator (shock/vibration testing)––––Assamstadt (UN test center)
Automated SMD production line–––2021 (AutoChina (Huizhou)

Additional services

Consulting, development and designCell characterizationPrototyping & series productionCertification & own UN test center (UN 38.3, IEC/UL 62133, RoHS, EMC, burn-in, in-circuit test)International transport handlingDisposal & recyclingOEM/private-label productionAutomated SMD manufacturingAfter-sales service

Quality & Certification

An in-house UN test center in Assamstadt performs altitude simulation, thermal testing, shock, vibration, short-circuit and overcharge tests as well as RoHS, EMC, burn-in and in-circuit tests. Upon successful testing, a certificate according to UN Manual 38.3 or IEC 62133-2:2017 is issued.

EvidenceAssamstadtHuizhou, Guangdong
DIN EN ISO 9001:2015
DIN EN ISO 14001:2015
DIN EN ISO 13485:2016

Chronicle & Milestones

  1. 1991

    Company founded as ANSMANN Accu-Technik GbR by Edgar Ansmann

  2. 1996

    Industrial solutions: the first industrial projects

  3. 2007

    Founding of ANSMANN China – logistics, production, R&D & QA

  4. 2010

    Establishment of battery pack production in Assamstadt

  5. 2012

    Opening of the in-house UN test center

  6. 2014

    Certification according to ISO 13485 (medical)

  7. 2015–2018

    Expansion & automation of production

  8. 2020

    Certification of environmental management DIN EN ISO 14001:2015

  9. 2021

    Automated SMD production in China

  10. 2022

    Innovation award with the "BioBattery" project

  11. 2023

    TOP 100 seal for innovation excellence

  12. 2026

    TOP 100 seal for the fourth time; nominated for the German Sustainability Award 2026

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