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Mobile injection molding technology (ROBIN): flying injection molding for hybrid components, functionalization and plant engineering

AN

ANYBRID GmbH

Marschnerstr. 39, 01307 Dresden · GermanyNew on Amplifa

2020Founded
150 kgROBIN system weight
approx. 50 gMaximum shot weight
6–10 tMaximum clamping force
HRB 40818Commercial register

About ANYBRID

ANYBRID GmbH develops and manufactures in Dresden mobile plant technology for flying injection molding (Flying Injection Molding) as well as hybrid plastic components based on this technology. The robotized injection molding machine ROBIN weighs around 150 kg, features a lightweight clamping system with a carbon C-frame (clamping force up to 6–10 t), a plunger injection molding system with a maximum shot weight of approx. 50 g, and processes all common thermoplastics up to PEEK as well as wood and bio-based materials. Using linear axis systems or 6-axis robotics, profiles, 3D-printed panels and inserts can be flexibly injection-molded onto multiple positions and integrated into existing production lines. The service portfolio ranges from feasibility assessment through product development and tool making to pilot production, material and process qualification, and the delivery of ROBIN systems as well as the MALI linear system solution. Applications lie in energy technology, aviation, industrial engineering, furniture, caravans, commercial vehicles and electrical engineering.

Site
Dresden
Processes
Flying Injection Molding (Flying Injection Molding, ROBIN – mobile/robotized injection molding), Overmolding of profiles, 3D-printed panels and bio-based materials, Assembly injection molding / injection-molding joining of profiles at multiple positions in, Additive injection molding in combination with large-volume 3D printing (LSAM), Injection molding of wood (wood for injection molding), Insert functionalization (material-appropriate insertion of inserts by mobile injection molding), Product development and design of hybrid components including mold tool design, Pilot production of hybrid components including tool making
Materials
Thermoplastics (all common types, up to PEEK), PEEK, Wood, Bio-based materials, Thermoplastics (all common types), Flying Injection Molding (ROBIN), Additive injection molding combined with 3D printing (LSAM)
Founded
2020
Industries
Energy technology, Aviation, Industrial engineering, Furniture, Caravans, Commercial vehicles
  1. 01

    Feasibility assessment

  2. 02

    Product development and design

  3. 03

    Tool design and tool making

  4. 04

    Pilot production on ROBIN systems

  5. 05

    Material and process qualification

  6. 06

    Delivery of ROBIN/MALI plant technology

  7. 07

    Integration into existing production lines

Materials and Processes

TP

Thermoplastics (all common types)

Processing in the plunger injection molding system with a maximum shot weight of approx. 50 grams.

PEEK

PEEK

High-temperature thermoplastic that can be processed in the mobile injection molding process.

HOLZ

Wood

Material that can be directly injection-molded using ROBIN technology.

BIO

Bio-based materials

Renewable materials for inline/offline functionalization by overmolding.

FIM

Flying Injection Molding (ROBIN)

Mobile, robotized injection molding technology for the variable application of functional elements in space.

LSAM

Additive injection molding combined with 3D printing (LSAM)

Combination with large-volume 3D printing for local in-situ functionalization.

Locations

Dresden

DE

Headquarters with development, tool making and pilot production

Part weight / size
Shot weight up to approx. 50 g
Lot size
Prototypes and small series
Materials
Thermoplastics up to PEEK, wood, bio-based materials
  • ROBIN mobile injection molding machine
  • Lightweight clamping system with carbon C-frame
  • Plunger injection molding system
  • MALI linear system
  • ROBHEAT heating module
  • Linear axis systems
  • 6-axis robotics
  • Tool change station

Industries

Energy technologyAviationIndustrial engineeringFurnitureCaravansCommercial vehiclesElectrical engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Flying Injection Molding (Flying Injection Molding, ROBIN – mobile/robotized injection molding)Plastics––––Thermoplastics (up to PEEK)
Overmolding of profiles, 3D-printed panels and bio-based materialsPlastics––––bio-based materials, Thermoplastics
Assembly injection molding / injection-molding joining of profiles at multiple positions inJoining––––Thermoplastics
Additive injection molding in combination with large-volume 3D printing (LSAM)Additive––––Thermoplastics
Injection molding of wood (wood for injection molding)Plastics––––Wood
Insert functionalization (material-appropriate insertion of inserts by mobile injection molding)Plastics–––––
Product development and design of hybrid components including mold tool designEngineering–––––
Pilot production of hybrid components including tool makingPlastics––––Thermoplastics
Material and composite qualification as well as product and process assessmentTesting–––––

8 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Mobile robotized injection molding machine (Flying Injection Molding)ANYBRID ROBIN–Cantilever length approx. 600 mm to 1 m (adjustable)–Dresden
Lightweight clamping system with carbon C-frameANYBRID–Maximum clamping force up to 6 to 10 tonnes (depending on cantilever length)–Dresden
Plunger injection molding systemANYBRID–Maximum shot weight approx. 50 grams–Dresden
Linear axis systems––––Dresden
6-axis robotics––––Dresden
Multiple injection molding system as a linear system (MALI)ANYBRID MALI–––Dresden
Locally resolved heating module for mobile injection moldingANYBRID ROBHEAT–––Dresden
Tool change stationANYBRID–Tool change in less than one minute–Dresden

Additional services

Feasibility assessment of applicationsProduct development (design/engineering of hybrid components)Tool design and tool makingPilot production on ROBIN systemsDelivery of ROBIN plant technology (mobile injection molding)Material and process qualificationCapability for integration into existing production lines

Reference customers

REHAU Industries (joint development projects)

Our Journey

  1. 2020

    EXIST research transfer project start (March 1, 2020)

  2. 2020

    AVK Innovation Award 2020 for ROBIN technology, category Processes and Methods (November 12, 2020)

  3. 2020

    Foundation of ANYBRID GmbH on December 11, 2020

  4. 2021

    JEC AWARD 2021 together with the ILK of TU Dresden, category Equipment and Machinery

  5. 2022

    Presentation of the world's first flying injection molding machine ROBIN at the K trade fair in Düsseldorf

  6. 2022

    Award as Pioneer of the Lightweight World 2022 (33.1% of votes)

  7. 2023

    Development of the locally resolved heating module ROBHEAT for mobile injection molding

  8. 2024

    LOBO: local in-situ functionalization of large-volume 3D-printed components

  9. 2024

    Market launch of the MALI lightweight plant technology for multiple injection molding as a linear system

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