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Apator – Fertigung

Apator manufactures meters for water, heat, gas and electricity as well as systems and software for utility networks

Apator Logo

Apator S.A.

Łysomice (headquarters, Ostaszewo 57C) · Łódź (ul. Wołowa 2c) · Zielona Góra (Wrocławska 17b, Apator Rector Sp. z o.o.)New on Amplifa

2300+Employees
11Group companies
6Production sites
2.6 million water meters/year; 1.2Annual capacity
60+Export markets

About Apator

Apator S.A., headquartered in Łysomice near Toruń, is a Polish manufacturer of metering, control and system solutions for the utility sector. The group produces water meters (ultrasonic and single-jet Jonische, 2.6 million units per year), gas meters (1.2 million units per year), REMIZ-series electricity meters and instrument transformer components, network disconnection and protection equipment, telemetry modems (MODCOM W4) and cathodic protection stations (MSOK 2) for underground steel structures. The product portfolio is complemented by robotic palletizing systems (MODULINE), service services for drive technology (certified service center for Control Techniques/Nidec), the design of telemechanics cabinets, and software platforms such as SPIDAP, EKTIN, 4GRID, GISMO and OMNITORUS for metering data management, SCADA and grid operator documentation. Materials include brass and composite materials for water meters, steel for cathodic protection systems and aluminium for enclosures. Customers include grid operators such as TAURON Dystrybucja and Enea Operator as well as municipalities and water utilities. The group comprises 11 companies, 6 production sites and 7 R&D offices and delivers to over 60 countries.

Site
87-148 Łysomice
Processes
Robotic palletizing of products (MODULINE systems), Automatic palletizing MODULINE pro, Semi-automatic palletizing MODULINE semi, Palletizing with cobot MODULINE semi cobot, Service of machines and process lines (DC/AC drives, soft starters, servo motors, PLC, HMI), Modernization of machines and process lines (cabinet/control panel replacement, motors, cabling), Robotization and automation of production, Production of water meters (ultrasonic and single-jet) – 2.6 million per year
Materials
brass, composite, steel structures, aluminium profile (BELplus OZE enclosure), Brass, Composite material, Steel, Aluminium
Certificates
Calibration laboratory, Re-verification of metering devices, Mandatory measurements on electrical installations, Certified Control Techniques/Nidec service center
Employees
2300+
Industries
Energy utilities/grid operators (DSO/DSO subsidiaries), Water utilities, Gas utilities, Housing sector, Municipalities/public institutions, Industry/production
  1. 01

    Development (7 R&D offices)

  2. 02

    Manufacturing of meters, components and enclosures

  3. 03

    Assembly and configuration/parameterization

  4. 04

    Calibration (calibration laboratory, re-verification)

  5. 05

    Sales and on-site assembly/commissioning at the customer

  6. 06

    Software, service and maintenance

Materials and Processes

CuZn

Brass

Material for water meters (e.g. Ultrimis NEO).

P

Composite material

Material for ultrasonic water meters (Ultrimis NEO).

S

Steel

Construction material for MSOK 2 cathodic protection stations and underground steel structures.

Al

Aluminium

Profile material for enclosures of the BELplus OZE field control unit.

Locations

Łysomice (Ostaszewo 57C)

PL

Apator S.A. headquarters; training center (Ostaszewo 57i)

Łódź

PL

Production site of Apator SA (products MSOK 2, MODCOM W4)

Materials
Steel
  • MSOK-2 manufacturing (cathodic protection stations)
  • MODCOM-W4 manufacturing (telemetry modems)

Zielona Góra

PL

Apator Rector Sp. z o.o. (GIS system GISMO)

Products and Components

Ultrasonic water meter Ultrimis NEO
Ultrasonic water meter Ultrimis NEOBrass/composite · water and heat supply
Cathodic protection station MSOK 2
Cathodic protection station MSOK 2Steel construction · gas supply
Electricity meters REMIZ series (DIN rail)
Electricity meters REMIZ series (DIN rail)Electromechanical assembly · energy supply
Field control unit BELplus OZE
Field control unit BELplus OZEAluminium profile · distribution grid operator
Energy storage system for TAURON Dystrybucja
Energy storage system for TAURON DystrybucjaSystem integration · distribution grid operator

Inside the production

Apator factory (OCC webinar)
Apator factory (OCC webinar)
TAURON energy storage project
TAURON energy storage project
Digital management of photovoltaic farms
Digital management of photovoltaic farms
Solutions for overhead lines and distribution networks
Solutions for overhead lines and distribution networks

Industries

Energy utilities/grid operators (DSO/DSO subsidiaries)Water utilitiesGas utilitiesHousing sectorMunicipalities/public institutionsIndustry/productionEngineering officesEnergy clustersPhotovoltaics/distributed generation operatorsDistributors/wholesalers

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Robotic palletizing of products (MODULINE systems)Assembly–––up to 65 packages per minute–
Automatic palletizing MODULINE proAssembly–––––
Semi-automatic palletizing MODULINE semiAssembly–––––
Palletizing with cobot MODULINE semi cobotAssembly–––––
Service of machines and process lines (DC/AC drives, soft starters, servo motors, PLC, HMI)Assembly–––––
Modernization of machines and process lines (cabinet/control panel replacement, motors, cabling)Assembly–––––
Robotization and automation of productionAssembly–––––
Production of water meters (ultrasonic and single-jet) – 2.6 million per yearAssembly––––brass, composite
Production of gas meters – 1.2 million per yearAssembly–––––
Calibration laboratoryTesting–––––
Re-verification of gas metersTesting–––––
Mandatory measurements of electrical equipment and installationsTesting–––––
Assembly, replacement and repairs (electrical power engineering)Assembly–––––
Design of telemechanics cabinetsEngineering–––––
Turnkey projectsEngineering–––––
Passportization, asset inventorying, editing and parameterization of SCADAEngineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
4-axis industrial robot (palletizing robot MODULINE)MODULINE pro––––
Cobot palletizing station on mobile platformMODULINE semi cobot––––
Microprocessor cathodic protection stationApator MSOK 2 (100 mA / 1 A / 10 A / 20 A)–––Łódź, ul. Wołowa 2c
Telemetry modemApator MODCOM W4––––

Additional services

Robotic palletizing systems (MODULINE)Automation and robotization of productionMachine servicing and modernizationDrive system service (Control Techniques/Nidec certified service center)Product and technical trainingTelemechanics cabinet designConfiguration and parameterization of devicesAsset passportization/inventoryingSCADA systems for distributed energy (EKTIN)GIS systems (GISMO, ZMS Mapa, Komit)Software for metering data management (SPIDAP, 4GRID, OMNITORUS, KOLEKTOR)Cathodic corrosion protectionBilling services for water/heatCalibration laboratoryAssembly, repairs, commissioningConsultingEnergy audits for street lightingMaintenance of grid installations

Reference customers

TAURON DystrybucjaEnea OperatorGmina Asker (Norway)Słupski Klaster

Quality

The metering devices undergo metrological conformity assessment with re-verification (water/gas meters); a calibration laboratory and mandatory measurements on electrical installations supplement the testing activities.

EvidenceŁysomice (Ostaszewo 57C)ŁódźZielona Góra
Calibration laboratory
Re-verification of metering devices
Mandatory measurements on electrical installations
Certified Control Techniques/Nidec service center

History

  1. Over 100 years in the market (information from website, low confidence)

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