
apheros manufactures patented metal foams and cold plates for liquid cooling.
apheros
Baden (AG), SwitzerlandNew on Amplifa
About apheros
apheros is a technology start-up founded in 2023 and based in Baden in the Swiss canton of Aargau. The company develops and manufactures patented metal foams with ultra-high surface area and a fully open pore structure, as well as cold plates based on these foams for direct-to-chip liquid cooling. The company's own foaming process starts from a water-based metal powder suspension that is controllably foamed, cast into molds and thermally treated. The metal foams achieve porosity of 65 to 90 percent, pore densities up to 350 PPI and densities of 0.9 to 2.2 g/cm³; metal composition, porosity and pore size can be adjusted without retooling. Copper, nickel, iron, stainless steel and further alloys on request are processed. Target industries include data centers and AI high-performance computing, green hydrogen production, energy storage, catalysis and high-temperature filtration.
- Site
- Baden
- Processes
- Metal foam manufacturing (patented foaming process: water-based metal powder suspension,, Cold plates with metal foam core for direct-to-chip liquid cooling (single- and two-phase DLC), Custom foam manufacturing with adjustable metal composition, porosity (65-90%) and, Metal foam manufacturing (copper, nickel, stainless steel, iron, alloys; porosity 65–90 %, up to 350, Custom foams according to customer specification, Cold plates for direct-to-chip liquid cooling
- Materials
- Nickel, Copper, Iron, Stainless steel, Metal alloys (materials on request)
- Founded
- 2023
- Industries
- Data Centers / AI & High Performance Computing (Liquid Cooling), Green Hydrogen / Electrolysis, Energy Storage, Catalysis, High-Temperature Filtration
- 01
Water-based metal powder suspension
- 02
Controlled foaming (open pore structure)
- 03
Casting into molds
- 04
Thermal treatment
- 05
Manufacture of cold plates / custom foams
Materials & Processes
Copper
Copper foams with porosity 65–90 %, among other things for cold plates for direct-to-chip cooling.
Nickel
Nickel foams with porosity 75–90 %, among other things for electrolysis and catalysis applications.
Iron
Iron foams as lightweight, highly porous structural materials.
Stainless steel
Stainless steel foams, among other things for high-temperature filtration.
Metal alloys (materials on request)
Further alloys on customer request with adjustable composition.
Sites
Baden
CHHeadquarters and manufacturing
- Materials
- Copper, nickel, iron, stainless steel, alloys
Components

Inside the production


Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Metal foam manufacturing (patented foaming process: water-based metal powder suspension,Casting | – | – | – | – | Nickel, Copper, Iron, Stainless steel, further alloys on request |
| Cold plates with metal foam core for direct-to-chip liquid cooling (single- and two-phase DLC)Assembly | – | – | – | – | Copper, Nickel |
| Custom foam manufacturing with adjustable metal composition, porosity (65-90%) andEngineering | – | – | – | – | Copper, Nickel, Iron, Stainless steel, Alloys |
Additional services
History
- 2023
Company founded as a technology start-up in Baden, Switzerland; in connection with data center cooling with metal foam, funding of USD 1.85 million was reported.