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apheros – Fertigung

apheros manufactures patented metal foams and cold plates for liquid cooling.

apheros Logo

apheros

Baden (AG), SwitzerlandNew on Amplifa

2023Founded

About apheros

apheros is a technology start-up founded in 2023 and based in Baden in the Swiss canton of Aargau. The company develops and manufactures patented metal foams with ultra-high surface area and a fully open pore structure, as well as cold plates based on these foams for direct-to-chip liquid cooling. The company's own foaming process starts from a water-based metal powder suspension that is controllably foamed, cast into molds and thermally treated. The metal foams achieve porosity of 65 to 90 percent, pore densities up to 350 PPI and densities of 0.9 to 2.2 g/cm³; metal composition, porosity and pore size can be adjusted without retooling. Copper, nickel, iron, stainless steel and further alloys on request are processed. Target industries include data centers and AI high-performance computing, green hydrogen production, energy storage, catalysis and high-temperature filtration.

Site
Baden
Processes
Metal foam manufacturing (patented foaming process: water-based metal powder suspension,, Cold plates with metal foam core for direct-to-chip liquid cooling (single- and two-phase DLC), Custom foam manufacturing with adjustable metal composition, porosity (65-90%) and, Metal foam manufacturing (copper, nickel, stainless steel, iron, alloys; porosity 65–90 %, up to 350, Custom foams according to customer specification, Cold plates for direct-to-chip liquid cooling
Materials
Nickel, Copper, Iron, Stainless steel, Metal alloys (materials on request)
Founded
2023
Industries
Data Centers / AI & High Performance Computing (Liquid Cooling), Green Hydrogen / Electrolysis, Energy Storage, Catalysis, High-Temperature Filtration
  1. 01

    Water-based metal powder suspension

  2. 02

    Controlled foaming (open pore structure)

  3. 03

    Casting into molds

  4. 04

    Thermal treatment

  5. 05

    Manufacture of cold plates / custom foams

Materials & Processes

Cu

Copper

Copper foams with porosity 65–90 %, among other things for cold plates for direct-to-chip cooling.

Ni

Nickel

Nickel foams with porosity 75–90 %, among other things for electrolysis and catalysis applications.

Fe

Iron

Iron foams as lightweight, highly porous structural materials.

SS

Stainless steel

Stainless steel foams, among other things for high-temperature filtration.

MoR

Metal alloys (materials on request)

Further alloys on customer request with adjustable composition.

Sites

Baden

CH

Headquarters and manufacturing

Materials
Copper, nickel, iron, stainless steel, alloys

Components

Cold plates with metal foam core
Cold plates with metal foam coreMetal foam manufacturing · Liquid Cooling / Data Centers

Inside the production

apheros – team & technology (website imagery)
apheros – team & technology (website imagery)
The apheros process – patented metal foam manufacturing
The apheros process – patented metal foam manufacturing

Industries

Data Centers / AI & High Performance Computing (Liquid Cooling)Green Hydrogen / ElectrolysisEnergy StorageCatalysisHigh-Temperature Filtration

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Metal foam manufacturing (patented foaming process: water-based metal powder suspension,Casting––––Nickel, Copper, Iron, Stainless steel, further alloys on request
Cold plates with metal foam core for direct-to-chip liquid cooling (single- and two-phase DLC)Assembly––––Copper, Nickel
Custom foam manufacturing with adjustable metal composition, porosity (65-90%) andEngineering––––Copper, Nickel, Iron, Stainless steel, Alloys

Additional services

Metal foam manufacturing (copper, nickel, stainless steel, iron, alloys; porosity 65–90 %, up to 350Custom foams according to customer specificationCold plates for direct-to-chip liquid cooling

History

  1. 2023

    Company founded as a technology start-up in Baden, Switzerland; in connection with data center cooling with metal foam, funding of USD 1.85 million was reported.

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