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APRO – Fertigung

Engineering office for plant engineering, process technology, steel construction and EMSR (instrumentation & control) planning based in Leuna

APRO Logo

APRO Ingenieurbüro GmbH

Leuna · Halle (Saale)New on Amplifa

GmbH (limited liability company), partLegal form

About APRO

APRO Ingenieurbüro GmbH, based in the Leuna Chemical Park, plans process plants for the chemical industry, plants for sugar production and processing, power plant facilities, sewage and water treatment plants, water treatment systems, silo systems and bulk material conveying technology, compressed air systems, industrial piping, tank systems and vessels, as well as steam and condensate systems. The range of services includes consulting and feasibility studies, factory and general planning, process technology development and design with basic and detail engineering, permitting design under the Federal Immission Control Act (BImSchG) and Water Resources Act (WHG), piping design including pipe stress analysis, design of apparatuses, vessels and steel structures including FEM calculations, structural engineering, EMSR and process control system planning, building services planning as well as commissioning and technical documentation. APRO works with CAD software based on AutoCAD and Microstation as well as the CAESAR II and ROHR 2 program systems. The company is part of the Hegmanns AG corporate group and covers all phases of the planning process – for complete projects or individual sub-areas. The Halle (Saale) branch specializes in sugar technology.

Site
Leuna
Processes
Plant engineering for process plants (chemical industry, sugar, power plants,, Consulting and concept (project preparation, planning, implementation, feasibility studies,, Factory planning (object planning, construction planning of industrial and commercial buildings,, Process technology development and design (process and P&I diagrams, pressure loss and, Plant execution planning / detail engineering (layout plans, piping plans,, Construction and steel structures (from design and structural to shop drawings of steel, Planning of EMSR systems (instrumentation & control and process control technology, BBO systems,, Building services planning (heating, air conditioning, ventilation, sanitation, cold and cooling
Materials
AutoCAD / Microstation, CAESAR II / ROHR 2, FEM calculation, Vessel calculation according to AD2000 and ASME, PCS7 hardware and software engineering
Certificates
ISO 9001
Industries
Chemical industry, Sugar production and processing, Power plants/energy, Sewage and water treatment plants / water treatment, Bulk material conveying technology and silo systems, Compressed air systems
  1. 01

    Consulting, concept and feasibility studies

  2. 02

    Process technology development and design (basic engineering)

  3. 03

    Permitting design (BImSchG, WHG)

  4. 04

    Detail engineering and execution planning

  5. 05

    Construction supervision and project management

  6. 06

    Commissioning and technical documentation

Working methods and software

CAD

AutoCAD / Microstation

CAD software for planning as well as recording of existing plants and creation of 3D models.

ROHRSTATIK

CAESAR II / ROHR 2

Program systems for pipe stress analysis.

FEM

FEM calculation

Structural analysis and design for tanks, apparatuses, vessels and reactors.

AD2000/ASME

Vessel calculation according to AD2000 and ASME

Verification of vessel designs including associated strength proofs.

PCS7

PCS7 hardware and software engineering

Planning of instrumentation & control and process control technology including HAZOP and SIL classification.

Locations

Standort Leuna

Leuna

DE

Head office / engineering office

  • AutoCAD
  • Microstation
  • CAESAR II
  • ROHR 2

Halle (Saale)

DE

Halle/Saale branch, focus on sugar technology

Service areas

Factory planning
Factory planningFactory and general planning · Industry
Process technology design
Process technology designBasic/detail engineering · Chemicals
Plant execution planning
Plant execution planningDetail engineering · Plant construction
EMSR / process control technology
EMSR / process control technologyPCS7 engineering · Process industry

Inside the production

Phases of the planning process
Phases of the planning process
Design office: design for a test rig
Design office: design for a test rig
APRO team
APRO team

Industries

Chemical industrySugar production and processingPower plants/energySewage and water treatment plants / water treatmentBulk material conveying technology and silo systemsCompressed air systemsTank and vessel constructionSteam and condensate systems

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Plant engineering for process plants (chemical industry, sugar, power plants,Engineering–––––
Consulting and concept (project preparation, planning, implementation, feasibility studies,Engineering–––––
Factory planning (object planning, construction planning of industrial and commercial buildings,Engineering–––––
Process technology development and design (process and P&I diagrams, pressure loss andEngineering–––––
Plant execution planning / detail engineering (layout plans, piping plans,Engineering–––––
Construction and steel structures (from design and structural to shop drawings of steelEngineering–––––
Planning of EMSR systems (instrumentation & control and process control technology, BBO systems,Engineering–––––
Building services planning (heating, air conditioning, ventilation, sanitation, cold and coolingEngineering–––––
Recording of existing plants and creation of 3D models with CAD software (AutoCAD,Engineering–––––
Commissioning and technical documentationEngineering–––––
Sugar technology (planning of plants for sugar production and processing)Engineering–––––
Conveying and processing technology (detail planning for conveying systems and storage technology,Engineering–––––

Additional services

Plant engineeringConsulting and concept/feasibility studiesFactory and general planningProcess technology development and design (basic/detail engineering)Permitting design (BImSchG, WHG)Piping design and pipe stress analysis (CAESAR II, ROHR 2)Design of apparatuses, vessels and steel structures incl. FEM calculationStructural engineering for steel structures and buildingsEMSR/process control technology planning (PCS7, HAZOP, SIL)Electrical engineering planningBuilding services planning (HVAC)3D modeling of existing plantsCommissioning and technical documentationProject management and construction supervisionTank construction, piping technology, control technology, power plant planning, ventilation/heating

Quality

APRO Ingenieurbüro GmbH is certified according to ISO 9001; the certificate is available in German and English versions. The services take into account the state of the art as well as applicable legal provisions and standards.

EvidenceLeuna
ISO 9001
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