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AquaPro – Fertigung

Development, manufacture and distribution of hydrodynamic battery filling systems and functional accessories

AquaPro Logo

AquaPro-factory GmbH

GermanyNew on Amplifa

1995Founded
500,000Filling caps per year
756Configuration options
751Installations per year
4th generationProduct generation of the filling caps

About AquaPro-factory

AquaPro-factory GmbH is a company specialized in battery filling systems that has been offering development, manufacture and distribution of battery filling systems as well as functional accessories from a single source since 1995. The product portfolio includes filling caps (Filling Caps) in numerous versions from 3/4-inch push-in to M-30 threaded caps, floaters in various lengths, All-In-One connectors with integrated flow indicators and filters, Aquamatic Equipment, the E-BOX as well as Water Deionizers. The products operate on the hydrodynamic principle, in which the force of the flow seals the system and enables high filling speeds; today the fourth product generation is on the market. Manufacturing is vertically integrated in the company's own production facility in Germany, certified to ISO 9001:2015, where product testing also takes place. The filling systems are used worldwide, with around 500,000 filling caps manufactured annually. Customers are found primarily in the battery filling of industrial trucks and industrial batteries.

Site
Germany
Processes
Manufacturing of battery filling systems (filling caps, floaters, connectors, Aquamatic, Development, Manufacturing, Distribution of battery filling systems, Functional accessories, In-house production and testing, Distributor network/support
Materials
Polycarbonate (high-impact polycarbonate), Polycarbonate (high-impact)
Certificates
ISO 9001:2015
Founded
1995
Industries
Battery filling, Industrial trucks / industrial batteries, Industrial trucks / industrial batteries (battery water top-up systems)
  1. 01

    Development

  2. 02

    Injection molding / component manufacturing (polycarbonate)

  3. 03

    Assembly

  4. 04

    In-house testing

  5. 05

    Distribution via distributor network

Materials & Processes

PC

Polycarbonate (high-impact)

High-impact polycarbonate is used for connectors with integrated flow indicators and filters (down to 0.15 mm particle filtration).

Locations

Standort Germany

Germany

DE

Development, production and distribution (in-house production)

Materials
Polycarbonate

Products & Components

E-BOX battery filling system
E-BOX battery filling systemAssembly · Battery filling
Filling caps and floaters
Filling caps and floatersPlastics processing · Industrial batteries

Inside the production

Company presentation
Company presentation
Production facility
Production facility
Location Germany
Location Germany

Industries

Battery fillingIndustrial trucks / industrial batteriesIndustrial trucks / industrial batteries (battery water top-up systems)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing of battery filling systems (filling caps, floaters, connectors, AquamaticAssembly–M 30 Screw-in style filling caps––Polycarbonate

Additional services

DevelopmentManufacturingDistribution of battery filling systemsFunctional accessoriesIn-house production and testingDistributor network/support

Quality

Production takes place in the company's own production facility certified to ISO 9001:2015 with a vertically integrated manufacturing process; products are tested in-house.

EvidenceGermany
ISO 9001:2015

History

  1. 1995

    Founded; specialization in the development, manufacture and distribution of battery filling systems

  2. Market launch of the first AquaPro filling caps based on the hydrodynamic principle

  3. Today the fourth product generation of filling caps; more than 25 years on the market

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