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ArianeGroup – Fertigung

Develops, manufactures and tests chemical and electric space propulsion systems, engines, tanks and components for satellites and spacecraft.

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ArianeGroup GmbH

Lampoldshausen · Taufkirchen (Ottobrunn) · Bremen · Trauen/FassbergNew on Amplifa

over 50 yearsDevelopment, production and testing of spacecraft
4Sites in Germany
1972Start of spacecraft fueling and launch support services
30 yearsRESUS submarine rescue system in service with the German
mN to 3000 NHot-fire test range (test facilities up to 1000 kN)

About ArianeGroup Orbital Propulsion

Through its Orbital Propulsion Centre division in Lampoldshausen, ArianeGroup GmbH is a provider of orbital space propulsion. The European centre of excellence for space propulsion, located on the DLR site, has been developing, producing, integrating and testing chemical monopropellant, bipropellant and electric propulsion systems (radio-frequency ion technology), subsystems and components for over 50 years, for satellites, orbital and interplanetary spacecraft, re-entry vehicles, ISS resupply missions and the NASA/ESA Orion European Service Module. Customers receive a single point of contact for the complete propulsion system across the entire value chain, from system design to after-launch services; all key components such as engines, tanks and fluid components are manufactured in-house. Propellant tank production is located in Bremen, the Trauen centre produces the RESUS submarine rescue system, the TEXUS and MAXUS sounding rockets and ultra-pure hydrazine. In Lampoldshausen, green, non-toxic propellants are additionally researched and additive manufacturing (3D printing) is used for engines.

Site
Lampoldshausen
Processes
Monopropellant hydrazine engines (1N, 20N), Bipropellant engines (10N, 200N, 400N), Apogee motors (400N), Radio-frequency ion engines (RIT μX, RIT 10 EVO, RIT 2X), Propellant tanks (surface tension, diaphragm, bladder, high pressure), Additive manufacturing (3D printing/ALM) of rocket and spacecraft engines, Green alternative propellants (ADN, H2O2, GOX/GH2, ionic liquids, HAN), Hot-fire testing (vacuum and sea-level conditions)
Materials
Hydrazine, MMH, MON, Xenon, Hydrogen peroxide (H2O2), ADN-based propellant (LMP-103S), GOX/GH2, Ionic liquids
Certificates
Hot-fire tests (vacuum and sea level, mN–3000 N), Vibration testing and thermal-vacuum testing, Leak testing and end-to-end verification, High-vacuum facilities for electric propulsion
Industries
Space (satellites, orbital and interplanetary spacecraft), Human spaceflight (ISS, Orion), Launch vehicles (Ariane 5, Vega), Defence and navy, Microgravity research
  1. 01

    System design and engineering

  2. 02

    In-house manufacturing of engines, tanks, valves and fluid components

  3. 03

    Integration of propulsion systems and modules

  4. 04

    Hot-fire and environmental testing

  5. 05

    Propellant supply, fueling and launch support

  6. 06

    LEOP and IOT support after launch

Propellants and Processes

Hydrazin

Hydrazine (monopropellant)

Monopropellant engines 1 N, 20 N and 400 N as well as PM25 modules and ultra-pure hydrazine from Trauen.

MMH/MON

MMH/MON (bipropellant)

Hypergolic bipropellant for 10-N, 200-N and 400-N engines and apogee motors.

Xenon

Xenon

Propellant for the radio-frequency ion engines RIT μX, RIT 10 EVO and RIT 2X.

LMP-103S

ADN-based propellant (LMP-103S)

Green, non-toxic alternative to hydrazine, qualified with partner ECAPS for small LEO platforms.

H2O2

Hydrogen peroxide (H2O2)

Monopropellant and hybrid propellant; 3D-printed H2O2 engines with only two parts.

GOX/GH2

GOX/GH2

Propellants produced by water electrolysis as a green alternative.

S-30/S-31

Solid propellant (S-30, S-31)

Solid propellant of the TEXUS and MAXUS sounding rockets.

ALM

Additive manufacturing (3D printing)

Additive Layer Manufacturing for green engines; reduces development time and cost and improves the buy-to-fly ratio.

Sites

Standort Lampoldshausen

Lampoldshausen

DE

Design, development, manufacturing, production, integration and testing of spacecraft propulsion systems

Materials
Hydrazine, MMH/MON, Xenon, green propellants
  • Rocket test facility (vacuum and sea-level testing, mN to 3000 N)
  • Test stand for Vega upper stage
  • ATV propulsion test facility
  • Engine test facility
  • High-vacuum facilities for electric propulsion

Taufkirchen (Ottobrunn)

DE

Administrative offices, contracts, business development, strategy and project management

Bremen

DE

Propellant tanks, roll control and attitude control systems for launch vehicles; integration of crewed spacecraft and

Materials
Hydrazine, MMH/MON, helium

Trauen (Fassberg)

DE

Development and production of the RESUS submarine rescue system and the TEXUS and MAXUS sounding rockets; production of

Materials
Hydrazine, solid propellant (S-30, S-31)

Products and Components

Unified Propulsion System (UPS)
Unified Propulsion System (UPS)Bipropellant propulsion system · Satellites
Bipropellant engines 10 N, 200 N, 400 N
Bipropellant engines 10 N, 200 N, 400 NChemical propulsion · Satellites
Hydrazine engines 1 N, 20 N, 400 N
Hydrazine engines 1 N, 20 N, 400 NMonopropellant · Satellites
RIT ion engines (RIT μX, RIT 10 EVO, RIT 2X)
RIT ion engines (RIT μX, RIT 10 EVO, RIT 2X)Electric propulsion · Orbital and deep-space missions
400 N apogee motors
400 N apogee motorsBipropellant · Satellites
Bipropellant tanks 700–1450 L
Bipropellant tanks 700–1450 LTank manufacturing · Satellites
Hydrazine tanks
Hydrazine tanksTank manufacturing · Satellites
Propulsion valves (pyro, latching, fill & drain valves)
Propulsion valves (pyro, latching, fill & drain valves)Fluid components · Propulsion systems
RESUS submarine rescue system
RESUS submarine rescue systemPropellant technology · Navy
Fluid components and valves
Fluid components and valvesManufacturing · Propulsion systems

Inside the production

Spacecraft propulsion systems
Spacecraft propulsion systems
Propellant tanks from Bremen
Propellant tanks from Bremen
Apogee motors
Apogee motors
Bipropellant engines
Bipropellant engines
Hydrazine engines
Hydrazine engines
Ion propulsion (RIT)
Ion propulsion (RIT)
Support services and ground support equipment
Support services and ground support equipment
New technologies: green propellants and 3D printing
New technologies: green propellants and 3D printing
RESUS submarine rescue system
RESUS submarine rescue system

Industries

Space (satellites, orbital and interplanetary spacecraft)Human spaceflight (ISS, Orion)Launch vehicles (Ariane 5, Vega)Defence and navyMicrogravity research

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Monopropellant hydrazine engines (1N, 20N)Engineering––––Hydrazine
Bipropellant engines (10N, 200N, 400N)Engineering––––MMH, MON
Apogee motors (400N)Engineering––––MMH, MON
Radio-frequency ion engines (RIT μX, RIT 10 EVO, RIT 2X)Engineering––––Xenon
Propellant tanks (surface tension, diaphragm, bladder, high pressure)Joining––––Hydrazine, MMH, MON, Helium
Additive manufacturing (3D printing/ALM) of rocket and spacecraft enginesAdditive––––H2O2, Hydrazine
Green alternative propellants (ADN, H2O2, GOX/GH2, ionic liquids, HAN)Engineering––––ADN/LMP-103S, Hydrogen peroxide (H2O2), GOX/GH2, Ionic liquids, HAN
Hot-fire testing (vacuum and sea-level conditions)Testing––––Hydrazine, MMH/MON, H2O2
Environmental testing (vibration, thermal vacuum)Testing––––IPA, HFE7100, Deionised water, Helium, Argon
Test facility design, engineering, operation and maintenance (0.5 N to 1000 kN thrust)Engineering––––Storable propellants, Cryogenic propellants, LOX/HC
Propellant supply and delivery worldwide (transport containers 250 to 4000 litres)Engineering––––Hydrazine, MMH, MON
Satellite fueling and launch support worldwideEngineering––––Hydrazine, MMH, MON
Ground support equipment and safety equipmentEngineering–––––
RESUS submarine rescue systemEngineering–––––
TEXUS and MAXUS sounding rocketsEngineering––––Solid propellant
Production of ultra-pure hydrazineEngineering––––Hydrazine
Integrated orbital propulsion modules (Unified Propulsion System, UPS)Assembly––––MMH, MON, Helium
Launch support for roll control systems (A5 SCA, VEGA RACS)Engineering–––––
Valves for propulsion systems (pyro valves, shut-off valves, fill/drain valves)Joining–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Rocket test facility (vacuum and sea-level testing)ArianeGroup–Thrust from mN to 3000 N; facilities for 0.5 N to 1000 kN–Lampoldshausen, Germany
Test stand for Vega upper stageArianeGroup–––Lampoldshausen, Germany
ATV propulsion test facilityArianeGroup–––Lampoldshausen, Germany
Engine test facilityArianeGroup–––Lampoldshausen, Germany
Rocket engine test facilityArianeGroup–––Lampoldshausen, Germany
Propellant transport containers (250 to 4000 litres)ArianeGroup–250 – 4000 litres–Lampoldshausen, Germany

Additional services

Reference customers

Satellite manufacturers worldwideNASA/ESA (Orion European Service Module)ESA (ATV, Ariane 5, Vega, Columbus, ISS)German Navy and other nations (RESUS)DLRJAXA

Quality and Testing

The production and test facilities in Lampoldshausen are among the most modern in Europe and include both proprietary and ESA facilities; hot-fire tests are performed under vacuum and sea-level conditions from mN to 3000 N, complemented by vibration testing, thermal-vacuum testing and leak testing.

EvidenceLampoldshausenBremenTrauen
Hot-fire tests (vacuum and sea level, mN–3000 N)
Vibration testing and thermal-vacuum testing
Leak testing and end-to-end verification
High-vacuum facilities for electric propulsion

History

  1. 1972

    Start of spacecraft fueling and launch support services with a 100% success record at international launch sites.

  2. 1976/1977

    Start of the TEXUS sounding rocket programme; first TEXUS mission on 13 December 1977.

  3. über 30 Jahr

    RESUS submarine rescue system in service with the German Navy and other nations.

  4. 2014

    Significant expansion of the Orbital Propulsion Centre Lampoldshausen with a new integration hall and enlarged production area.

  5. heute

    Qualification of LMP-103S (ADN) with partner ECAPS for small LEO platforms; use of additive manufacturing for green engines.

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