Processing of carbonaceous raw materials through crushing, drying, screening, milling and mixing for foundry, steel, glass and refractory applications.
ARISTON Formstaub-Werke GmbH & Co. KG
Essen (Burgaltendorf industrial estate)New on Amplifa
About Us
ARISTON Formstaub-Werke GmbH & Co. KG, based in Essen-Burgaltendorf, is a specialist manufacturer for the process engineering treatment of carbonaceous raw materials. Founded in 1910, the company produces granulates and flours as well as mixed products such as mold washes, ladle washes and permanent mold (chill) washes, carburizers and covering powders. The raw materials processed include hard coal coke, anthracite, petroleum coke, metallurgical coke and graphite. The process chain comprises crushing, drying (rotary drum furnace), screening, milling and mixing to customer specification, supplemented by contract mixing. The products are supplied as raw, auxiliary and operating materials to industrial customers worldwide, primarily to the steel, foundry, glass and refractory industries. The company has been certified to DIN EN ISO 9001 since 1996 and operates its own laboratory for the analysis of incoming raw materials, production and shipping.
- Site
- Essen
- Processes
- Crushing, Drying, Screening, Milling, Mixing / Contract mixing, Contract mixing, Laboratory tests and product analysis, Product development
- Materials
- Hard coal coke, Anthracite, Petroleum coke, Metallurgical coke, Graphite
- Certificates
- DIN EN ISO 9001
- Founded
- 1910
- Industries
- Steel industry, Foundry industry, Glass industry, Refractory industry, Chemical-metallurgical industry, Ironworks and iron foundries
- 01
Incoming raw materials
- 02
Crushing
- 03
Drying
- 04
Screening
- 05
Milling
- 06
Mixing
- 07
Laboratory testing
- 08
Packaging
- 09
Shipping
Raw Materials & Processes
Hard coal coke
Main raw material for granulates, flours and carburizers.
Anthracite
Carbon carrier for carburizers and burn-off fuels.
Petroleum coke
Used for carburizers and fine carbon carriers.
Metallurgical coke
Base material for foundry products such as washes.
Graphite
Carburizer and base material for wash mixtures.
Locations
Essen
DEHeadquarters and production (Burgaltendorf industrial estate)
- Materials
- Hard coal coke, anthracite, petroleum coke, graphite
- High-performance Mogensen screening machine
- 2 ferromagnetic separation systems
- Rotary drum furnace
- Truck weighbridge up to 50 t
- 3 mixing silos
- Mobile filling systems
Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CrushingSize reduction/Processing | – | – | – | – | Hard coal coke, Anthracite, Petroleum coke |
| DryingHeat treatment | – | – | – | – | Carbonaceous raw materials, Hard coal coke, Anthracite, Petroleum coke |
| ScreeningSize reduction/Processing | – | – | – | – | Hard coal coke, Anthracite, Petroleum coke |
| MillingSize reduction/Processing | – | – | – | – | Hard coal coke, Anthracite, Petroleum coke |
| Mixing / Contract mixingProcessing | – | – | – | – | Mold washes, Ladle washes, Permanent mold washes, Covering powder, Powder coatings |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| High-performance Mogensen screening machine | Mogensen | 1 | – | 2012 | Essen |
| ferromagnetic separation systems | – | 2 | – | 2014 | Essen |
| Rotary drum furnace (drying) | – | 1 | – | 2023 | Essen |
| Truck weighbridge up to 50 tonnes | – | 1 | – | 2010 | Essen |
| Mixing silos | – | 3 | – | – | Essen |
| mobile filling systems | – | – | – | 2023 | Essen |
Additional services
Quality
The modern laboratory analyzes all product characteristics from incoming raw materials through production to shipping and directs production in a targeted manner; the company has been certified to DIN EN ISO 9001 since 1996 (DET Norske Veritas).
| Evidence | Essen |
|---|---|
| DIN EN ISO 9001 |
History
- 1910
Founded on the former Adler colliery site in Essen-Kupferdreh; production of mold washes for foundry purposes.
- 1967
Merger with Phoenix-Gießerei-Bedarfsgesellschaft mbH; relocation of company headquarters to Altendorf-Ruhr (now Essen-Burgaltendorf).
- 1996
Certification to DIN EN ISO 9001 by DET Norske Veritas.
- 2008
Expansion of the company's own vehicle fleet with tipper trucks and silo tipper trailers.
- 2010
Commissioning of the company's own truck weighbridge up to 50 tonnes; core renovation of the laboratory.
- 2012
Increase in screening capacity by 100% through a high-performance Mogensen screening machine.
- 2014
Implementation of 2 ferromagnetic separation systems to increase product purity.
- 2015
Comprehensive renovation of the production halls including building services and LED lighting.
- 2016
Replacement of diesel forklifts with electric forklifts; 8 electric lifting equipment units.
- 2017
Modernization of a storage hall and significant expansion of storage capacity.
- 2018
Renewal of the silo systems with load cell technology, also for raw material silos.
- 2019
Expansion of the milling plant with protective screening; third mixing silo.
- 2020
Implementation of the digital office, extended to production and laboratory; expansion of the filter systems.
- 2021
Renewal of yard and pathway surfaces, construction of another storage hall, energy-efficiency renovation, container loading ramp.
- 2022
Acquisition of an energy-efficient tractor unit; 2 new company apartments.
- 2023
Commissioning of a new rotary drum furnace to increase drying capacity; mobile filling systems.