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koax24 – Fertigung

The arnotec GmbH produces custom-made coaxial, triaxial and high-voltage cables – from a single piece, manufactured in Karlsruhe.

koax24 Logo

arnotec GmbH

KarlsruheNew on Amplifa

1999Founded (July, Karlsruhe)
over 1,200 m²Production and company floor space at the Karlsruhe site
4Schleuniger assembly machines in the machine park
ISO 9001:2015Certified since April 2017
over 500 / over 140Connectors / cable types in the cable configurator

About arnotec GmbH – cable assembly with koax24

The arnotec GmbH, with its brand koax24, is a provider of custom cable assembly based in Karlsruhe. The company assembles coaxial cables, triaxial cables, high-voltage cables and waveguide-style jacketed cables (jumper cables) with RF connectors – from a single piece starting at 1 unit to series production,精确 to the centimeter. Production takes place in-house in Karlsruhe with four Schleuniger assembly machines, including the MultiStrip 9480, which is designed for high volumes. Using the online cable configurator, customers choose from over 500 connectors and over 140 cable types; additional services include BOM import, repair and modification service, EMC fitting with ferrite rings, and custom breakout boxes with 4 to 10 sockets. Customers come from measurement and testing technology, machinery and plant engineering, power and energy generation, aerospace, research, telecommunications, automotive/test benches, and video/studio technology. Since April 2017, the company has been certified to ISO 9001:2015; reference customers include Mercedes-Benz, BMW, Bosch, Siemens, ZEISS and TRUMPF.

Site
Karlsruhe
Processes
Cable assembly (assembly of coaxial, triaxial and high-voltage cables with, Cable assembly in Karlsruhe (in-house production), Repair and modification service for coaxial cables (repair, length adjustment, change of the, Fitting of coaxial cables with ferrite rings (common-mode chokes, glued/heat-shrunk for, Manufacturing of connection boxes / breakout boxes to customer requirements (4, 6, 8 or 10 sockets), Incoming goods inspections and functional tests after assembly or cutting, Cutting of cables, Custom cable assembly (coaxial, triaxial and high-voltage cables)
Materials
Copper (copper strand, solid copper, tinned copper, copper-clad steel), Kapton, PTFE, FEP, PFA, PE (polyethylene), PUR, PVC
Certificates
ISO 9001:2015 (DIN EN ISO 9001:2015), ISO 9001
Founded
1999
Industries
Power and energy generation, Research and development, Aerospace, Machinery, plant and apparatus engineering, Measurement and testing technology, Telecommunications
  1. 01

    Consultation and selection of cables and connectors (configurator/expert

  2. 02

    Cable cutting to length

  3. 03

    Cable assembly with connectors (Schleuniger machines)

  4. 04

    Special processes such as EMC ferrite fitting, repair, breakout box

  5. 05

    Incoming goods inspection and functional testing

  6. 06

    Shipping/delivery

Locations

Standort Karlsruhe

Karlsruhe

DE

Headquarters, production, warehouse, development, administration

Lot size
Single pieces from 1 unit to series production
Materials
Coaxial, triaxial and high-voltage cables, jacketed cables
  • 4 Schleuniger assembly machines (incl. MultiStrip 9480)
  • CNC machine (history: used for test equipment construction)

Components

Custom-assembled coaxial cables
Custom-assembled coaxial cablesCable assembly · Measurement and testing technology
Coaxial cables
Coaxial cablesCables · Electrical engineering/electronics
RF connectors
RF connectorsAssembly · Measurement and testing technology
Connection boxes / breakout boxes
Connection boxes / breakout boxesAssembly · Test bench/laboratory technology
Repaired coaxial cables and measuring leads
Repaired coaxial cables and measuring leadsRepair service · Metrology

Inside the production

Double-shielded LMR-100A coaxial cable
Double-shielded LMR-100A coaxial cable
Single-shielded RG174 A/U coaxial cable
Single-shielded RG174 A/U coaxial cable
Own brand arnoflex
Own brand arnoflex
Cable configurator for coaxial cables and leads
Cable configurator for coaxial cables and leads
Adapter connectors
Adapter connectors
Cable protection
Cable protection

Industries

Power and energy generationResearch and developmentAerospaceMachinery, plant and apparatus engineeringMeasurement and testing technologyTelecommunicationsAutomotive/test benchesVideo/studio technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Cable assembly (assembly of coaxial, triaxial and high-voltage cables withAssembly–Accurate to the centimeter (cables to1 piece1 piece – SeriesCoaxial cables, Triaxial cables, High-voltage cables, Jacketed cables
Cable assembly in Karlsruhe (in-house production)Assembly–––1 pieceCoaxial cables
Repair and modification service for coaxial cables (repair, length adjustment, change of theAssembly––––Coaxial cables
Fitting of coaxial cables with ferrite rings (common-mode chokes, glued/heat-shrunk forAssembly––––Coaxial cables, Ferrite
Manufacturing of connection boxes / breakout boxes to customer requirements (4, 6, 8 or 10 sockets)Assembly––––Aluminium (housing), Coaxial cables
Incoming goods inspections and functional tests after assembly or cuttingTesting–––––
Cutting of cablesMachining––––Coaxial cables

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Stripping/assembly machineSchleuniger MultiStrip 94801––Karlsruhe
Schleuniger machines (cable assembly)Schleuniger4––Karlsruhe
CNC machine (for test equipment construction)–1–2000Karlsruhe

Additional services

Custom cable assembly (coaxial, triaxial and high-voltage cables)Cable configurator/online shop (from 1 piece)BOM/bill of materials import (CSV/Excel)Repair and modification service for coaxial cablesEMC service: mounting ferrite rings/common-mode chokes on coaxial cablesManufacturing of custom connection boxes (breakout boxes) with 4/6/8/10 socketsFunctional tests and incoming goods inspectionsFramework agreements and bill-of-materials processingConsultation/expert service for corporate customers and universitiesAssembly of jacketed cables (jumper cables)

Reference customers

Mercedes-BenzBMWAudiBoschSiemensZEISSTRUMPFWürthDeutsche TelekomLufthansaSchindlerConrad (partnership since 2015)

Quality

Since April 2017, arnotec GmbH has been certified to ISO 9001:2015 (TÜV SÜD). Quality is ensured through incoming goods inspections and functional tests after assembly or cutting, as well as complete traceability of order, production and delivery processes.

EvidenceKarlsruhe
ISO 9001

History

  1. 1998

    Frank Arnold starts as a freelance service provider for industry; first patents and utility models follow.

  2. 1999

    Founding of arnotec GmbH in the parental home (July).

  3. 2000

    Purchase of an own CNC machine after a larger order for test equipment.

  4. 2001

    Move to the technology factory, Haid-und-Neu-Straße Karlsruhe.

  5. 2006

    Cornerstone of the company's own cable assembly – special cables for own test equipment.

  6. 2008

    Development of the first cable configurator.

  7. 2009

    Move to a 700 m² building near the technology factory.

  8. 2010

    Launch of the online shop Litze24.de for control cabinet construction.

  9. 2015

    Partnership with Conrad: inclusion of custom cable assemblies in the Conrad portfolio.

  10. 2016

    Expansion of the machine park to 4 Schleuniger machines (incl. MultiStrip 9480).

  11. 2017

    Initial certification to ISO 9001:2015 (April).

  12. 2018

    Groundbreaking for a new company building with over 1,200 m² (November).

  13. 2019

    Redesign of all brands (July); move to Grünhutstraße (October).

  14. 2023

    Expansion of the production team and optimization of manufacturing processes; expansion of the koax24 and Litze24 brands.

  15. 2024

    25th company anniversary on 19 July 2024.

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