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WANZKE – Fertigung

Press engineering and automation for metal forming: stamping presses, servo presses, coil reels and roller feeds

WANZKE Logo

ASA Automation GmbH (Marke WANZKE)

Mainhausen (DE)New on Amplifa

1979Start of the construction of roller feeds and
GmbHLegal form: ASA Automation GmbH, WANZKE as a brand
HRB 22934, OffenbachCommercial register
several thousandA-GM coil reels built (standard version)
more than 2,000customers producing worldwide with WANZKE technology

About WANZKE

WANZKE is a brand of ASA Automation GmbH based in Mainhausen, Hesse. Since 1979, the company has been building roller feeds and feed straightening machines and today supplies complete production stamping presses based on hydraulic servo presses with 4-chamber cylinder technology. The systems cover the manufacturing areas of stamping, fine blanking, cold and hot forging, deep drawing, embossing and bending; in addition, unwind and rewind coil reels (A-GM coil reels), transfer presses and automation technology are offered. More than 2,000 customers worldwide produce workpieces with this technology, among others for the automotive, household appliance, packaging, lighting, electrical/battery, HVAC and security industries – from stamped and bent parts to deep-drawn housings and cold-extruded copper bolts for batteries. The offering is complemented by new developments (R&D) and the integral fine blanking system developed by WANZKE.

Site
Mainhausen
Processes
Stamping, Fine blanking, Cold forging, Deep drawing, Embossing, Bending, Hot forging, Cold extrusion (e.g. copper bolts, lead grids for batteries)
Materials
Nickel silver, Non-rusting thin sheet, Aluminium foil, Copper, Lead, Aluminium
Founded
1979
Industries
Automotive industry, Household appliances, Kitchen appliances, Packaging industry, Lighting, Electrical/battery industry
  1. 01

    Tool/Equipment Design (Engineering)

  2. 02

    Servo Press and Stamping Press Manufacturing

  3. 03

    Manufacture of Coil Reels, Roller Feeds and Feed Straightening Machines

  4. 04

    Automation Technology

  5. 05

    New Developments / R&D (Integral Fine Blanking System)

  6. 06

    Customer-Specific Production Tasks in Metal Forming

Materials & Forming Processes

Al

Aluminium

Processed as aluminium foil and cold-extruded parts, e.g. cans, tubes and beakers.

Al-Folie

Aluminium foil

For packaging, beakers, cans and bowls for food and pet food.

Edelstahl

Non-rusting thin sheet

For long deep-drawn parts in kitchen appliances.

Cu

Copper

Cold-extruded copper bolts for batteries.

Pb

Lead

Cold-extruded lead grids for batteries.

CuNiZn

Nickel silver

Stamping, embossing and forming of cutlery elements.

Locations

Standort Mainhausen

Mainhausen

DE

Headquarters, Sales and Production

Materials
Metal (sheet, foil, bulk forming)
  • Production stamping presses
  • ECO servo press (hydraulic, 4-chamber cylinder)
  • Transfer press
  • A-GM coil reel
  • Roller feed unit
  • Feed straightening machine

Workpieces Manufactured with WANZKE Technology

Automotive safety fittings
Automotive safety fittingsIntegral fine blanking system · Automotive industry
Mufflers for exhaust systems
Mufflers for exhaust systemsHydraulic servo press · Automotive industry
Shift forks and brake shoes
Shift forks and brake shoesForming technology · Automotive industry
Headlight reflectors
Headlight reflectorsForming technology · Lighting
Guide elements and drawer runners
Guide elements and drawer runnersStamping · Furniture/locking technology
Connecting and fastening elements (pipe clamps, brackets, terminals)
Connecting and fastening elements (pipe clamps, brackets, terminals)Stamping · General metal goods
Flat filter housings for air conditioning and ventilation systems
Flat filter housings for air conditioning and ventilation systemsForming technology · HVAC technology
Bent rods for safety fences and roll-out grilles
Bent rods for safety fences and roll-out grillesBending · Security technology
Cutlery elements in nickel silver
Cutlery elements in nickel silverStamping, embossing, forming · Consumer goods
Radio (housing parts)
Radio (housing parts)Forming technology · Electronics

Inside the production

WANZKE stamping press 1200 kN
WANZKE stamping press 1200 kN
WANZKE roller feed unit
WANZKE roller feed unit
Production view WANZKE
Production view WANZKE

Industries

Automotive industryHousehold appliancesKitchen appliancesPackaging industryLightingElectrical/battery industryVentilation and air conditioning technologySecurity technologyFurniture/locking technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
StampingForming––––Metal
Fine blankingForming––––Metal
Cold forgingForming––––Metal
Deep drawingForming––––Metal
EmbossingForming––––Metal
BendingForming––––Metal
Hot forgingForming––––Metal
Cold extrusion (e.g. copper bolts, lead grids for batteries)Forming––––Copper, Lead, Aluminium
Stamping and bending / stamping and embossingForming––––Metal
Production with progressive dies (incl. automatic thread cutting/thread forming)Forming––––Metal
Unwinding and rewinding (winding and spooling tasks, coil reels)Forming–––––

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Hydraulic servo press (4-chamber cylinder)WANZKE ECO servo press––––
Stamping pressWANZKE––––
Coil reel (unwind/rewind reel)WANZKE A-GM coil reelseveral–––
Roller feed unitWANZKE–Accuracy up to +/- 0.02 mm, speed up to 300 m/minseit 1979–
Feed straightening machineWANZKE––––
Transfer pressWANZKE––––

Additional services

Production stamping presseshydraulic servo pressesCoil reels (unwinding and rewinding technology)Roller feeds and feed straightening machinesAutomation technologyR&D / new developmentsExpert lecturesFine blanking system (integral fine blanking)

History

  1. 1979

    Start of the construction of roller feeds and feed straightening machines at Wanzke

  2. WANZKE is a brand of ASA Automation GmbH, Mainhausen

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