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ASKION – Fertigung

Development and manufacture of complete devices as well as optoelectronic and precision-mechanical modules as an OEM partner

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ASKION GmbH

New on Amplifa

over 100Certified suppliers in procurement

About ASKION OEM Services

ASKION GmbH specializes as an OEM partner in the development, manufacture and service of complete devices as well as optoelectronic and precision-mechanical modules. The company realizes new device ideas from the concept through laboratory samples and prototypes to production transfer and series production. Development covers system integration of optics, mechanics, electronics and software: optical design with ZEMAX (beam shaping, laser and LED illumination, fiber-optic assemblies), mechanical design with SolidWorks including FEM structural analysis and thermomechanical simulation, electronics design with Altium Designer, and software development from application software through PLC and microcontrollers to Embedded Linux. Manufacturing capabilities include assembly, dust- and ESD-protected optical assembly, commissioning, testing, and procurement with more than 100 certified suppliers. Core focuses are bioanalytical and medical devices and assemblies for medical technology, diagnostics and optics. Manufacturing is FDA-audited; the company is certified to ISO 9001 and ISO 13485.

Processes
System development and system integration (optics, mechanics, electronics, software), Optical design and calculation of optics (ZEMAX), Mechanical design with SolidWorks, FEM structural analysis, thermomechanical simulation, Electronics design (circuit and PCB design, Altium Designer), Software development (application software, databases, PLC, microcontrollers, Embedded Linux, DSP), Build-up of laboratory samples and prototypes, sample building and cable assembly, Production transfer incl. manufacturing documentation, test and adjustment equipment, Series production: assembly, commissioning and testing
Materials
Optical design (ZEMAX), Mechanical design (SolidWorks, FEM), Electronics design (Altium Designer), Software development
Certificates
ISO 9001, ISO 13485, FDA-audited manufacturing
Industries
Medical technology, Bioanalytics/Diagnostics, Optics, Point of Care Testing (POCT), In-vitro diagnostics (IVD), Ophthalmology
  1. 01

    Contract development (system development and system integration)

  2. 02

    Optical design and mechanical design

  3. 03

    Electronics and software development

  4. 04

    Build-up of laboratory samples and prototypes

  5. 05

    Production transfer incl. manufacturing documentation

  6. 06

    Series production: assembly, commissioning and testing

  7. 07

    Product support, service and change management

Development Environments & Processes

ZEMAX

Optical design (ZEMAX)

Calculation of optics for beam shaping, laser and LED illumination as well as fiber-optic assemblies.

SW/FEM

Mechanical design (SolidWorks, FEM)

Structural analysis and thermomechanical simulation of heat transfer, convection and radiation.

Altium

Electronics design (Altium Designer)

Circuit and PCB design including EMC pre-measurement and ESD testing.

SW-Dev

Software development

Application software (Visual Studio), databases (MySQL/MSSQL), PLC (Beckhoff TwinCAT), microcontrollers (NXP), Embedded Linux (Qt) and DSP programming.

Components & Modules

Medical devices and assemblies
Medical devices and assembliesSystem integration · Medical technology
Bioanalytical diagnostic devices
Bioanalytical diagnostic devicesSeries production · Bioanalytics/Diagnostics
Optical assemblies and laser modules
Optical assemblies and laser modulesOptical assembly · Optics/Sensor technology

Inside the production

Contract development at ASKION
Contract development at ASKION
Contract manufacturing and assembly
Contract manufacturing and assembly

Industries

Medical technologyBioanalytics/DiagnosticsOpticsPoint of Care Testing (POCT)In-vitro diagnostics (IVD)OphthalmologyDentistryDermatologyReal-time PCRRaman spectroscopyDistance and range measurement (DMM)Process monitoring and quality control

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
System development and system integration (optics, mechanics, electronics, software)Engineering–––––
Optical design and calculation of optics (ZEMAX)Engineering–––––
Mechanical design with SolidWorks, FEM structural analysis, thermomechanical simulationEngineering–––––
Electronics design (circuit and PCB design, Altium Designer)Engineering–––––
Software development (application software, databases, PLC, microcontrollers, Embedded Linux, DSP)Engineering–––––
Build-up of laboratory samples and prototypes, sample building and cable assemblyAssembly–––Small series–
Production transfer incl. manufacturing documentation, test and adjustment equipmentEngineering–––––
Series production: assembly, commissioning and testingAssembly–––––
Dust- and ESD-protected optical assemblyAssembly–––––
Incoming goods inspectionTesting–––––
EMC pre-measurement and analysis, ESD testing in the company's own laboratoryTesting–––––
Testing of optical assemblies in the optics laboratory, characterization of LED light sourcesTesting–––––
Product support: change management, obsolete parts management, serviceEngineering–––––
Risk analyses according to DIN EN ISO 14971, laser safety (DIN EN 60825), electrical safety (DINTesting–––––

Additional services

Contract development (system development, system integration ofProject managementBuild-up of laboratory samples and prototypesProduction transfer incl. documentation creationOptical design (ZEMAX), beam shaping, laser/LED illumination, fiber-optic assembliesMechanical design with SolidWorks, FEM structural analysis, thermomechanical simulationElectronics design: circuit and PCB design (Altium Designer), EMC pre-measurementSoftware development (Visual Studio, MySQL/MSSQL, Beckhoff TwinCAT PLC, NXP microcontrollers)Contract manufacturing: series production, assembly, commissioning and testingDust- and ESD-protected optical assemblySample building and cable assemblyProcurement (more than 100 certified suppliers), incoming goods inspectionChange management and obsolete parts managementService and customer supportFDA-audited manufacturingRisk analyses according to DIN EN ISO 14971:2012Technical documentation (MDF, DMR)

Quality & Certification

Manufacturing is FDA-audited and certified to ISO 9001 and ISO 13485. EMC and ESD pre-testing is carried out in the company's own laboratory; risk analyses according to DIN EN ISO 14971, laser safety (DIN EN 60825) and electrical safety (DIN EN 60601) as well as technical documentation via MDF and DMR round out quality assurance.

EvidenceCompany
ISO 9001
ISO 13485
FDA-audited manufacturing
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