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ATECH – Fertigung

Development, manufacturing and equipping of electric and hybrid drive systems for battery-electric industrial vehicles and wind turbine pitch systems.

ATECH Logo

ATECH Antriebstechnik GmbH

Mehring · BraunschweigNew on Amplifa

1987Founded
ca. 40Employees
Mehring, Burghausen, BraunschweigSites
1–6 MWWind turbines for pitch systems

About ATECH

ATECH Antriebstechnik GmbH was founded in 1987 by Christl and Helmut Gäbelein and today employs around 40 people at its Mehring site in Upper Bavaria. The company develops, manufactures and assembles drive and motion systems for battery-electric and hybrid vehicles: complete drive units consisting of motor, gearbox, controller and battery, steering controllers, chargers, as well as special products such as the mobile DC charging station 4e and the ePTO-m power take-off system. Fields of application include warehouse trucks and industrial vehicles, airport apron equipment (GSE), agricultural and construction machinery, cleaning and sweeping machines, rail vehicles, ships, automated guided vehicle systems as well as stage and event technology. Another pillar is pitch systems for electric blade adjustment of wind turbines between 1 and 6 MW, including in-house motor manufacturing. As a German- and English-speaking premium partner of the ZAPI Group, ATECH sells and integrates their components (including ZAPI, Zivan, Inmotion, Best Motor, Delta-Q, Flash Battery, Albright) in the DACH region. Its value chain also includes repair, retrofit/electrification of existing fleets, a test field for component testing as well as on-site service and remote maintenance.

Site
Mehring
Processes
Development and design of drive and motion systems (electric and hybrid drives), Manufacturing of complete systems (assembly/equipping of industrial vehicles, special builds), Test field testing of components (simulation of demanding operating conditions, full-load tests), Retrofit / electrification of existing vehicles and GSE fleets, Configuration of complete customer-specific drive units (motor, gearbox, controller, battery), In-house motor manufacturing for pitch systems (using fans, brakes and encoders), Pitch systems for electric blade adjustment of wind turbines (1–6 MW), On-site service and remote maintenance
Materials
Complete drive units, Inverters and traction controllers, Lithium battery systems, Battery chargers, Pitch systems
Certificates
DIN EN ISO 9001:2015, DIN EN ISO 14001:2015, AEO-F (Authorized Economic Operator), Sicher mit System (NLF/ILO-OSH 2001 or DIN ISO 45001:2018), ISO 9001, ISO 14001, ISO 45001 (Sicher mit System), AEO-F
Founded
1987
Employees
ca. 40
Industries
Warehouse trucks and industrial vehicles, Airport apron equipment (GSE), Agricultural machinery/agricultural technology, Construction machinery, Cleaning and sweeping machines, Wind energy
  1. 01

    Consulting and project planning

  2. 02

    Development and design

  3. 03

    Sales/integration of drive components

  4. 04

    Assembly and system equipping (special builds)

  5. 05

    Test field testing

  6. 06

    Service, repair, retrofit and remote maintenance

Components and Technologies

SYS

Complete drive units

Configured systems of electric motor, gearbox, controller and battery for customer-specific vehicle applications.

INV

Inverters and traction controllers

Control and regulation technology (including ZAPI, Inmotion) for precise drive and steering functions of battery-electric vehicles.

BAT

Lithium battery systems

Flash Battery lithium batteries with fast-charging function and integrated battery management for industrial vehicles.

LAD

Battery chargers

On-board and off-board chargers (including Zivan, Delta-Q) for traction batteries in mobile applications.

PITCH

Pitch systems

Electric blade adjustment with in-house motor manufacturing for wind turbines of 1–6 MW.

Sites

Standort Mehring

Mehring

DE

Headquarters with development, manufacturing, test field, Plant 2 (mechanics, repair) and administration/warehouse

Materials
Electric and hybrid drive systems, pitch systems
  • Test bench (test field)
  • Crane and lifting device
  • Roller conveyor in shipping area
  • Photovoltaic system (>80 kWh)

Braunschweig

DE

Sales office (since 2005)

Drive Systems and Components

Drive system for forklifts and warehouse trucks
Drive system for forklifts and warehouse trucksSystem equipping · Warehouse trucks
Drive technology for industrial vehicles
Drive technology for industrial vehiclesElectrification · Industrial vehicles
Electric drive for agricultural machinery
Electric drive for agricultural machinerySystem equipping · Agricultural technology
Drive technology for construction machinery
Drive technology for construction machineryElectrification · Construction machinery
Drive technology for cleaning machines
Drive technology for cleaning machinesElectrification · Cleaning technology
Drive technology for e-buses and commercial vehicles
Drive technology for e-buses and commercial vehiclesElectrification · Commercial vehicles

Inside the production

Electric and hybrid solutions from ATECH
Electric and hybrid solutions from ATECH
Components for warehouse trucks and apron equipment
Components for warehouse trucks and apron equipment
Business premises in Mehring
Business premises in Mehring

Industries

Warehouse trucks and industrial vehiclesAirport apron equipment (GSE)Agricultural machinery/agricultural technologyConstruction machineryCleaning and sweeping machinesWind energyRail vehiclesShipbuildingAutomated guided vehicle systems and robotsStage and event technologyIndustrial vehicles / warehouse trucks (pallet trucks, forklifts, side loaders)Agricultural machinery / agricultural technologyWind energy (pitch systems)Rail vehicles/locomotivesStage/event technology (opera stages, open-air scenery)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Development and design of drive and motion systems (electric and hybrid drives)Engineering–––––
Manufacturing of complete systems (assembly/equipping of industrial vehicles, special builds)Montage–––––
Montage–––––
Test field testing of components (simulation of demanding operating conditions, full-load tests)Prüfung–––––
Retrofit / electrification of existing vehicles and GSE fleetsMontage–––––
Configuration of complete customer-specific drive units (motor, gearbox, controller, battery)Engineering–––––
In-house motor manufacturing for pitch systems (using fans, brakes and encoders)Montage–––––
Pitch systems for electric blade adjustment of wind turbines (1–6 MW)Engineering–––––
On-site service and remote maintenanceMontage–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Test bench (test field for controllers/drive components)––––Mehring
Crane and lifting device–––2012Mehring
Photovoltaic system (over 80 kWh, self-consumption)–1––Mehring

Additional services

Development and design of drive systemsSpecial builds and system equipping for special vehiclesRetrofit/electrification of existing vehicles and fleetsService and repair department with test fieldOn-site service and replacement unitsRemote maintenance (TeamViewer)Customer consulting, support and trainingSpecial products such as mobile DC charging station 4e and ePTO-m power take-off systemManufacturing of complete drive units (motor, gearbox, controller, battery)Wind turbine pitch systems (electric blade adjustment 1–6 MW)Hybrid drive systemsSales/integration of ZAPI Group products (DACH premium partner)

Reference customers

Bulmor (electric EQ/EQn side loaders)STOPA (racking system, electric pedestrian pallet truck)ZAGRO (ZAGRO E MAXI aircraft tractor)WB (ShuttleEco forklift)ACI Jet (TF5 Bombardier Challenger 350)

Quality and Certifications

Repairs and tests are carried out in the in-house test field on specially adapted test benches, including under demanding operating conditions and full load. The company is certified to DIN EN ISO 9001:2015 and DIN EN ISO 14001:2015 and has produced nearly CO2-neutrally since 2016.

EvidenceMehring
ISO 9001
ISO 14001
ISO 45001 (Sicher mit System)
AEO-F

Company History

  1. 1987

    Founded by Christl and Helmut Gäbelein; first company premises in Burghausen

  2. 1995

    Development and manufacturing of the first hybrid drive systems together with vehicle manufacturers

  3. 1997

    Branch in the Lindach industrial estate in Burghausen; up to 21 employees

  4. 1999

    First ISO 9001 certification

  5. 2005

    Opening of the sales office in Braunschweig

  6. 2006

    Expansion by two buildings (Plant 2: mechanics and repair, 420 m² administration/warehouse, additional warehouse of approx. 120 m²)

  7. ca. 2008

    Entry into the wind energy sector with ATECH pitch systems

  8. 2010

    Renate Gäbelein and Anton Eberharter jointly take over the management

  9. 2012

    Move into new business premises in the Mehring Hohenwart industrial area; AEO-F certification

  10. 2013

    Renate Gäbelein takes over the company shares (2nd generation)

  11. 2016

    Nearly CO2-neutral production thanks to photovoltaics and hydropower from the Inn power plants

  12. 2019

    Certificate 'Sicher mit System' (DIN ISO 45001:2018); participant in the Bavarian Environmental Pact

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