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ATS – Fertigung

Assembly and test systems as well as automated tooling systems for eMobility, Clean Energy and the nuclear industry.

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ATS Industrial Automation

Cambridge (CA) · Woodbridge (CA) · Ohio (US) · Koblenz (DE) · Ingolstadt (DE) · Bratislava (SK) · Senec (SK) · Trencin (SK) · Göteborg (SE)New on Amplifa

45+Years of experience in automation
500+
9Locations in Canada, USA, Germany, Slovakia and Sweden
20Years of experience in the automation of nuclear projects

About ATS Industrial Automation

ATS Industrial Automation develops and manufactures automated assembly and test systems for highly dynamic industries such as eMobility, energy storage and the nuclear industry. The portfolio includes assembly systems for battery modules, battery packs and e-motors of electric vehicles, systems for building and testing grid-storage batteries, high-volume assembly platforms for industrial and consumer goods as well as remotely operated tooling systems for the construction, modernization, operation and decommissioning of nuclear reactors – including Small Modular Reactors (SMR). The company has more than 45 years of experience in automation and has developed over 500 automation systems for the remote retrieval of irradiated reactor internals. The value chain includes Pre-Automation, prototype systems, proof-of-principle studies, digital twin technology, virtual commissioning, VR simulation training (UReality) as well as lifecycle service with remote support and predictive maintenance. Manufacturing takes place at locations in Canada, the USA and Europe, including Koblenz and Ingolstadt in Germany. Customers include NuScale Power and Bruce Power as well as major automotive OEMs.

Site
Cambridge
Processes
Assembly and test systems for battery modules, battery packs and e-motors for electric vehicles, Automation for building and testing grid-storage batteries, Prototype systems/pilot lines for validating product designs and manufacturing processes, Digital twin technology / virtual simulation of production lines and tools, VR simulation training (UReality) for assembly/maintenance training e.g. rocket tanks and cranes, TIM application system (Thermal Interface Material) for thermal management of EV batteries, Packaging machine automation for e-commerce fulfillment, Assembly and test systems (assembly & test systems)
Materials
Automated Bolting Systems, Digital Twin Technology, UReality VR Simulation Training, TIM Application Systems, Proof-of-Principle Studies
Certificates
ISO 9001:2015, ISO 9001:2015 (Koblenz), ISO 14001:2015 (Koblenz), ISO 27001:2022, ISO 14001:2015 (Bratislava), ISO 27001:2022 (Bratislava), ISO 45001:2018 (Bratislava), ASME B31.1, CSA B51, CSA N285.0, CSA N286 (QA program), CSA N299.1, CWB W47.1, NQA-1 (QA program), ISO 14001:2015, ISO 45001:2018, NQA-1 / CSA N286 QA program, ASME B31.1 / CSA B51 / CSA N285.0 / CSA N299.1 / CWB W47.1
Industries
eMobility, Energy storage / Clean Energy, , Industrial and consumer goods manufacturing (CPG), Aerospace, Material Handling
  1. 01

    Pre-Automation / business case development

  2. 02

    Prototype systems and proof-of-principle studies

  3. 03

    Digital twin simulation and virtual commissioning

  4. 04

    Engineering and manufacturing of the systems

  5. 05

    Testing and commissioning (SAT)

  6. 06

    Lifecycle service, remote support and smart maintenance

Processes and Technologies

MAEB

Automated Bolting Systems

System of remotely operated manipulator tools with hydraulic clamping system for assembly and disassembly of SMR power modules.

DT

Digital Twin Technology

Virtual replication of production lines and tools for optimizing design, programming and throughput before physical implementation.

VR

UReality VR Simulation Training

Interactive VR training platform for assembly, maintenance and emergency procedures in a risk-free environment.

TIM

TIM Application Systems

Application systems for Thermal Interface Material in the thermal management of EV batteries.

POP

Proof-of-Principle Studies

Simulation and 1:1 PoC build-up for validating functional and performance-related customer requirements.

Locations

Standort Cambridge (Ontario, Canada)

Cambridge (Ontario, Canada)

CA

Headquarters with multiple plants (Fountain St North, Eagle Street, Natura Way, Intermarket)

Materials
Assembly and test systems, remotely operated nuclear tooling systems

Woodbridge (Ontario, Canada)

CA

Location

Ohio (USA)

US

Location

Koblenz (Germany)

DE

Location

Ingolstadt (Germany)

DE

Location

Bratislava (Slovakia, ATS Industrial Automation s.r.o.)

SK

Location

Senec (Slovakia)

SK

Location

Trenčín (Slovakia)

SK

Location

Göteborg (Sweden)

SE

Location

Systems and Plants

Battery assembly system on SuperTrak CONVEYANCE platform
Battery assembly system on SuperTrak CONVEYANCE platformAssembly and test system · eMobility
eMotor assembly and testing
eMotor assembly and testingAssembly and test system · eMobility
Fuel cell test system
Fuel cell test systemTest system · Clean Energy
Cylindrical battery assembly and testing
Cylindrical battery assembly and testingAssembly and test system · Energy storage
MAEB bolting system for SMR
MAEB bolting system for SMRRemotely operated tooling system · Nuclear (SMR)
Symphoni agile high-speed automation
Symphoni agile high-speed automationAssembly platform · Consumer goods

Inside the production

Assembly systems for EV batteries
Assembly systems for EV batteries
Pre-Automation to accelerate production readiness
Pre-Automation to accelerate production readiness
Virtual commissioning in automotive manufacturing
Virtual commissioning in automotive manufacturing
VR simulation training with UReality
VR simulation training with UReality
Team working on an automation plan
Team working on an automation plan

Industries

eMobilityEnergy storage / Clean EnergyIndustrial and consumer goods manufacturing (CPG)AerospaceMaterial HandlingLife SciencesE-Commerce/FulfillmenteMobility (battery and eMotor assembly/testing)Energy Storage / Clean Energy

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Assembly and test systems for battery modules, battery packs and e-motors for electric vehiclesAssembly–––––
Automation for building and testing grid-storage batteriesAssembly–––––
Assembly–––––
Assembly–––––
Assembly–––––
Testing–––––
Assembly–––––
Assembly–––––
Prototype systems/pilot lines for validating product designs and manufacturing processesEngineering–––––
Digital twin technology / virtual simulation of production lines and toolsEngineering–––––
VR simulation training (UReality) for assembly/maintenance training e.g. rocket tanks and cranesEngineering–––––
TIM application system (Thermal Interface Material) for thermal management of EV batteriesAssembly–––––
Packaging machine automation for e-commerce fulfillmentAssembly–––––

Additional services

Assembly and test systems (assembly & test systems)Pre-AutomationPrototype systems / pilot linesProof-of-principle studiesBusiness case developmentDigital twin technologyProcess simulationVR simulation training (UReality)Virtual CommissioningLifecycle service and service plans (startup, production)Remote support (AR/VR)Smart Maintenance / predictive maintenancePeak Performance AssessmentOperator trainingAutomated tooling systems for nuclear power plants

Reference customers

NuScale PowerBruce PowerNord-Lock Group (technology partner)Major European automotive OEM (unnamed)Major North American automotive OEM (unnamed)E-commerce retailer (unnamed)Manufacturer of lifting equipment/cranes (unnamed)

Quality and Certifications

Quality assurance follows ISO 9001:2015 at all major locations as well as nuclear QA programs according to NQA-1 and CSA N286. For nuclear manufacturing, ASME B31.1, CSA B51, CSA N285.0, CSA N299.1 and CWB W47.1 apply.

EvidenceCambridge (CA)Woodbridge (CA)Ohio (US)Koblenz (DE)Bratislava (SK)
ISO 9001:2015
ISO 14001:2015
ISO 27001:2022
ISO 45001:2018
NQA-1 / CSA N286 QA program
ASME B31.1 / CSA B51 / CSA N285.0 / CSA N299.1 / CWB W47.1

History

  1. 2020

    NuScale Power becomes the first SMR developer to receive design approval from the US Nuclear Regulatory Commission (context of the partnership project).

  2. 2024

    ATS Industrial Automation developed the MAEB automated bolting system for NuScale SMR.

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