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ATS – Fertigung

ATS Industrial Automation manufactures automation and test systems for e-mobility, clean energy and nuclear power plants.

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ATS Industrial Automation

Locations in Canada, the USA and EuropeNew on Amplifa

Canada, USA, EuropeLocations
Automotive, Energy, NuclearCore industries

About ATS Industrial Automation

ATS Industrial Automation develops and manufactures automation solutions for highly dynamic industries worldwide, in particular assembly and test systems for e-mobility (battery modules and packs, e-motors, e-rotors, inverters, e-axles), for clean energy (grid energy storage, fuel cells and electrolysers) and for nuclear power plants including small modular reactors (SMR). The portfolio comprises high-speed assembly, laser welding, clamping fixtures, precision dispensing systems for thermal interface materials (TIM) as well as comprehensive test and validation processes such as leak testing, helium mass spectrometry and hi-pot testing. In addition, the company offers digitalization solutions with digital twin technology, process simulation and virtual commissioning as well as lifecycle services from commissioning to modernization. Customers come from the automotive industry, the energy sector, nuclear power, aerospace as well as consumer goods and industrial manufacturing. The company serves customers worldwide from strategically located sites in Canada, the USA and Europe.

Site
Locations in Canada
Processes
Battery assembly systems (battery pack & module), E-motor assembly and testing (eMotor assembly line), E-rotor assembly and testing, E-axle assembly and testing, Laser welding, High-speed assembly, Clamping fixtures (fixture manufacturing), TIM application system (thermal interface material, thermal management of EV batteries)
Materials
Thermal Interface Materials (TIM), Cylindrical battery cells, Laser welding
Certificates
Site Acceptance Testing (SAT)
Industries
Automotive industry (e-mobility), Clean energy, Nuclear power plants, Consumer goods manufacturing, Industrial product manufacturing, Aerospace
  1. 01

    Engineering and process simulation (digital twin)

  2. 02

    Pre-automation and proof of principle

  3. 03

    Manufacturing of the automation and test systems

  4. 04

    Virtual and physical commissioning

  5. 05

    Service, maintenance and modernization over the lifecycle

Processes and Technologies

TIM

Thermal Interface Materials (TIM)

Precision application system for thermal management of EV batteries.

BATT-ZYL

Cylindrical battery cells

Processed in battery assembly and test systems for modules and packs.

LW

Laser welding

Joining process for assembly applications in e-mobility manufacturing.

Locations

Standort ATS Industrial Automation

ATS Industrial Automation

Development, manufacturing and service of automation and test systems

  • TIM application system
  • Illuminate™ shop floor management system

Systems and Plants

Battery pack and module assembly systems
Battery pack and module assembly systemsAssembly and testing · Automotive
E-motor assembly and test system
E-motor assembly and test systemAssembly and testing · Automotive
Fuel cell test system
Fuel cell test systemTesting and validation · Clean energy
Assembly and test system for cylindrical batteries
Assembly and test system for cylindrical batteriesAssembly and testing · Clean energy
Automation solutions for small modular reactors
Automation solutions for small modular reactorsAutomation · Nuclear power

Inside the production

Virtual commissioning in automotive manufacturing
Virtual commissioning in automotive manufacturing
Digital twin of a production line
Digital twin of a production line
VR-based employee training
VR-based employee training
Team during automation planning
Team during automation planning

Industries

Automotive industry (e-mobility)Clean energyNuclear power plantsConsumer goods manufacturingIndustrial product manufacturingAerospaceLife sciencesMedical technologyElectronicsAutomotive industry (e-mobility)Clean energyNuclear power plants

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Battery assembly systems (battery pack & module)Assembly––––Battery cells (cylindrical mentioned)
E-motor assembly and testing (eMotor assembly line)Assembly–––––
E-rotor assembly and testingAssembly–––––
E-axle assembly and testingAssembly–––––
Laser weldingJoining–––––
High-speed assemblyAssembly–––––
Clamping fixtures (fixture manufacturing)Engineering–––––
TIM application system (thermal interface material, thermal management of EV batteries)Assembly––––Thermal interface materials (TIM)
Automated gluing stationsAssembly–––––
Assembly tests for e-mobility (eMobility testing)Testing–––––
Battery assembly test systems (battery testing)Testing–––––
Fuel cell and electrolyser testingTesting–––––
Consumer goods testingTesting–––––
Aerospace component testingTesting–––––
Submerged system testingTesting–––––
AC internal resistance (AC-IR)Testing–––––
DC internal resistance (DC-IR)Testing–––––
Battery energy management (BEM) testsTesting–––––
BUS communication testsTesting–––––
Busbar resistance measurement (µOhm)Testing–––––
Leak testingTesting–––––
Helium mass spectrometry (HMS)Testing–––––
Hi-pot testingTesting–––––
Open-circuit voltage measurement (OCV)Testing–––––
Individual cell voltage measurementTesting–––––
IsoSPI communication testsTesting–––––
NVH testing (noise, vibration and harshness)Testing–––––
Differential pressure and pressure drop testsTesting–––––
Flow measurement (air, liquid, differential flow, mass flow)Testing–––––
Vacuum decay testsTesting–––––
Weld resistance testingTesting–––––
Ultrasonic testingTesting–––––
Torque testingTesting–––––
Submerged testingTesting–––––
Digital twin technology / process simulationEngineering–––––
Virtual commissioningEngineering–––––
Barcode production, evaluation and readingAssembly–––––
Line moves (disassembly, transport and reassembly of production lines)Assembly–––––
Refurbishment / modernization of automation systemsAssembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
TIM application system (precision dispensing system for thermal interface materials)ATS Industrial Automation––––
Illuminate™ shop floor management system (manufacturing intelligence software)ATS Industrial Automation Illuminate™––––

Additional services

Automation systems (assembly and test systems)Testing and validation (e-mobility, battery, fuel cell/electrolyser, consumer goods, aerospaceDigitalization: digital twin, process simulation, virtual commissioningSmart maintenanceLaser weldingPre-automationReliability Engineering / Manufacturing Intelligence (Illuminate™)Spare partsService plans (startup, production)Line movesAsset managementManufacturing supportTraining & workforce developmentHigh-speed assemblyClamping fixturesPeak performance assessment (OEE)Barcode production, evaluation and reading

Reference customers

Bruce Power (quoted: Eric Chassard, EVP Projects and Engineering)Major North American automotive OEM (not named)Major European automotive OEM (not named)

Quality and Compliance

Quality, compliance, licenses and registrations are, according to the website, an explicit part of the company; systems are validated through Site Acceptance Testing (SAT).

EvidenceATS Industrial Automation
Site Acceptance Testing (SAT)
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