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Aucos – Fertigung

Automation solutions for electroplating, anodizing, painting and plastic finishing plants

Aucos Logo

AUCOS AG

Aachen, Germany · Plymouth, MA, USA · Suzhou, China · Pune, IndiaNew on Amplifa

Almost 40 yearsCompany history
70+Employees
4Locations (DE, USA, CN, IN)
More than 2,300Plants implemented
More than 300Plants for solar wafer treatment

About Aucos

AUCOS AG, headquartered in Aachen, specializes in the automation of surface coating plants. The company develops and implements control systems, production control, monitoring and logistics solutions for electroplating plants, anodizing plants, painting plants (Power & Free, KTL/ATL), PoP plastic finishing plants as well as special plants such as storage systems, centrifuges, end-of-line assembly, hardening furnaces and plants for the treatment of solar wafers. The service portfolio ranges from consulting and engineering through simulation, plant design, control panel construction and electrical installation to the integration of manufacturing execution systems and ERP systems such as SAP. With its AI solution Auraizon, Aucos additionally offers AI-supported automation. More than 70 experts from electrical engineering, mechanical engineering, chemistry and automation technology work interdisciplinarily on customer solutions. Over almost 40 years of company history, more than 2,300 plants with Aucos control systems have been implemented, including more than 50 PoP plants and over 300 plants for solar wafer treatment. In addition to its headquarters in Aachen, the company maintains locations in the USA, China and India.

Site
Aachen
Processes
Automation of electroplating plants (control technology, engineering), Automation of anodizing plants (control technology, transport systems, inclined hoists), Automation of painting plants (Power & Free, KTL/ATL), Automation of plastic finishing plants (PoP plants, plastic metallization), Plant automation for surface coating incl. heat treatment (hardening furnaces), Plant control systems for surface coating plants, Production control, Monitoring
Materials
Plastics, Electroplated coating, Anodizing, Painting (Power & Free, KTL/ATL), Plastic metallization (PoP), Solar wafer treatment
Certificates
ISO 9001:2015
Employees
70+
Industries
Aerospace engineering, Automotive sector, Corrosion protection, Surface finishing, Electroplating, Plastic finishing
  1. 01

    Consulting & Engineering

  2. 02

    Simulation and plant design

  3. 03

    Development of control systems and software

  4. 04

    Control panel construction

  5. 05

    Electrical installation

  6. 06

    Control system integration

  7. 07

    ERP/manufacturing execution system integration

  8. 08

    Commissioning

  9. 09

    Remote service and 24/7 hotline

Processes and plant types

GALV

Electroplated coating

Automation of electroplating plants for decorative and functional coatings of steel parts, including lot size 1.

ANOD

Anodizing

Control technology for a wide range of anodizing plants with part-dependent inclined hoists and high transport speeds, predominantly for aluminum.

KTL/ATL

Painting (Power & Free, KTL/ATL)

Automation of complex painting plants including pre-calculated plant loading, logging and quality assurance.

PoP

Plastic metallization (PoP)

Control systems for PoP plants for finishing plastic surfaces with high throughput and exactly reproducible treatment times.

SOLAR

Solar wafer treatment

Control systems for special plants for the treatment of solar wafers, more than 300 plants implemented.

Locations

Standort Aachen

Aachen

DE

Headquarter

Materials
Electroplating, anodizing, painting, PoP, special plants
  • Control systems for surface technology plants
  • Control panel construction
  • Manufacturing execution systems
  • Simulation
  • Auraizon (AI automation)

Plymouth, MA

US

USA location (Aucos International)

Suzhou

CN

China location (Aucos International)

Pune

IN

India location (Aucos International)

Reference projects

Plastic finishing plant BIA (metallized plastic surfaces)
Plastic finishing plant BIA (metallized plastic surfaces)PoP plant · Plastic finishing
Solution for Kesseböhmer (look and feel of the surface)
Solution for Kesseböhmer (look and feel of the surface)Surface coating · Furniture/supply industry

Inside the production

Customer reference mtu
Customer reference mtu
Customer reference Palm
Customer reference Palm
Customer reference Phoenix
Customer reference Phoenix
Customer reference Prym
Customer reference Prym
Customer reference SRG
Customer reference SRG
Customer reference WHW
Customer reference WHW
Customer reference BMW
Customer reference BMW
Customer reference Bosch
Customer reference Bosch
Customer reference Collini
Customer reference Collini
Customer reference Koch
Customer reference Koch

Industries

Aerospace engineeringAutomotive sectorCorrosion protectionSurface finishingElectroplatingPlastic finishingAnodizingPaintingSolar industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Automation of electroplating plants (control technology, engineering)Surface–––––
Automation of anodizing plants (control technology, transport systems, inclined hoists)Surface––––Aluminum
Automation of painting plants (Power & Free, KTL/ATL)Surface–––––
Automation of plastic finishing plants (PoP plants, plastic metallization)Plastics––––Plastics
Assembly–––––
Plant automation for surface coating incl. heat treatment (hardening furnaces)Heat treatment–––––
Engineering–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
–Aucos–––Aachen (Headquarter)
PoP plant control systems (plastic finishing)Aucosover 50––worldwide
Control systems for solar wafer treatment plantsAucosover 300––worldwide

Additional services

Plant control systems for surface coating plantsProduction controlMonitoringLogisticsConsulting & EngineeringRemote service and 24/7 hotlineRemote maintenanceSimulationERP integration (e.g. SAP)Electrical installationControl panel constructionControl system integrationManufacturing execution systemsArtificial intelligence (Auraizon)

Reference customers

KesseböhmerBIA

Quality

The management system of AUCOS AG is certified to ISO 9001:2015 (SGS, certificate DE12/81839927) and covers the development and production of automation solutions for industrial plants. Comprehensive logging and quality assurance functions are an integral part of the control systems.

EvidenceAachen
ISO 9001:2015

History

  1. Almost 40 years of company history in the automation of surface coating plants

  2. 2012-11-27

    Initial certification to ISO 9001 by SGS

  3. 2023-03-13

    SGS certification under SAS

  4. 2024-11-27

    Renewal of the ISO-9001:2015 certificate, valid until 26.11.2027

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