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AUDIA – Fertigung

Custom-made otoplastics, hearing protection and in-ear solutions from Sömmerda in Thuringia

AUDIA Logo

AUDIA AKUSTIK GmbH

SömmerdaNew on Amplifa

1992Founded (30 years in 2022)
over 150Employees
over 3,000Hearing care partners
DIN ISO 13485Certification

About AUDIA AKUSTIK

AUDIA AKUSTIK GmbH develops and manufactures custom otoplastics for hearing aids, custom-made hearing protection and individual in-ear solutions at its site in Sömmerda, Thuringia. For more than 30 years, the company has combined handcrafted custom work with digital manufacturing processes. Based on ear impressions or digital scans, fitted pieces are produced from acrylic, Fototec, silicone and titanium – including two silicone hardness grades (25 and 35 Shore) for the swim protection AUDIA SWIM. Hearing care professionals, engineers, technicians, CAD modelers and electronics specialists work together on fit, wearing comfort and acoustic function. More than 3,000 hearing care partners in Europe rely on the products, which are manufactured under DIN ISO 13485. In addition, AUDIA offers digital ordering processes, training and marketing materials for hearing care professionals.

Site
Sömmerda
Processes
Otoplastics for hearing aids (custom-made to measure), Custom-made hearing protection, Individual in-ear solutions/headphones, Custom swim protection (otoplastic made of buoyant silicone, 25 Shore and 35 Shore), CAD modeling / digital ear impression & manufacturing, Custom otoplastics for hearing aids, Custom-made hearing protection (work, music, leisure, sleep), Custom swim protection (AUDIA SWIM)
Materials
Silicone, Acrylic, Fototec, Titanium
Certificates
DIN ISO 13485, ISO 13485
Employees
over 150
Industries
Hearing acoustics, Hearing aid industry, Occupational safety/hearing protection, Music/monitoring, Water sports/leisure
  1. 01

    Impression or digital ear scan at the hearing care professional

  2. 02

    CAD modeling

  3. 03

    Manufacture of the otoplastic

  4. 04

    Quality and fit inspection

  5. 05

    Delivery via hearing care partners

Materials and Processes

Acryl

Acrylic

Classic material for custom otoplastics for hearing aids.

Fototec

Fototec

Photopolymer material as an alternative route to custom otoplastic manufacturing.

Silikon

Silicone

Soft, buoyant material for hearing protection and swim protection in 25 and 35 Shore.

Ti

Titanium

Material for lightweight, high-quality and aesthetic titanium otoplastics.

Sites

Standort Sömmerda

Sömmerda

DE

Production / otoplastic laboratory / headquarters

Materials
Acrylic, Fototec, Silicone, Titanium
  • CAD modeling
  • Otoplastic laboratory
  • Electronics manufacturing

Products

Otoplastic for hearing aids
Otoplastic for hearing aidsSilicone · Hearing acoustics
Custom-made hearing protection
Custom-made hearing protectionSilicone · Occupational safety
Custom in-ear headphones
Custom in-ear headphonesAcrylic · Music/monitoring
Titanium otoplastic
Titanium otoplasticTitanium · Hearing acoustics

Inside the production

CAD modeling for custom ear pieces
CAD modeling for custom ear pieces
Manufacturing center in Sömmerda
Manufacturing center in Sömmerda
Selection of various otoplastics
Selection of various otoplastics
Manufacturing: Fototec and acrylic
Manufacturing: Fototec and acrylic

Industries

Hearing acousticsHearing aid industryOccupational safety/hearing protectionMusic/monitoringWater sports/leisure

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Otoplastics for hearing aids (custom-made to measure)Plastics––––Acrylic, Fototec, Titanium, Silicone
Custom-made hearing protectionPlastics––––Silicone
Individual in-ear solutions/headphonesPlastics––––Silicone, Acrylic
Custom swim protection (otoplastic made of buoyant silicone, 25 Shore and 35 Shore)Plastics––––Silicone (25 Shore, 35 Shore)
CAD modeling / digital ear impression & manufacturingEngineering–––––

Additional services

Custom otoplastics for hearing aidsCustom-made hearing protection (work, music, leisure, sleep)Custom swim protection (AUDIA SWIM)Custom in-ear headphonesDigital ordering processes for hearing care professionalsTraining for hearing care professionalsMarketing/advertising materials for hearing care professionalsTitanium otoplasticsPediatric audiology / products for children

Reference customers

More than 3,000 hearing care partners (reference group)Phonak (compatibility of otoplastics for Phonak ActiveVent Receiver)Bruckhoff (customer service reference)

Quality

Manufacturing is certified to DIN ISO 13485. Quality is achieved through precise processes, fit inspections and continuous improvement of products and manufacturing processes.

EvidenceSömmerda
ISO 13485

History

  1. 2022

    Celebration of the company's 30th anniversary at the EUHA Congress in Hanover; the company was founded by Helmut Steinbrecher and Lutz Kupper.

  2. 2024

    New C-Shell options from October; presentation at the EUHA Congress in Hanover.

  3. 2025

    Winner of the iF Design Award 2025 as well as a double award at the German Brand Award for the Titanium product campaign; presence at the EUHA Congress in Nuremberg.

  4. 2026

    Participation at EUHA under the motto "HEARFORMERS – Handcrafted precision."

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