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BRÖTJE – Fertigung

BRÖTJE develops and manufactures heating and thermal technology – from heat pumps, gas/oil condensing technology and solar to flat-panel radiators and control technology.

BRÖTJE Logo

August Brötje GmbH

Rastede · Augustfehn · HaarNew on Amplifa

1919Founded
550Employees
3Sites in Germany
Several hundred thousand flat heatingAnnual production Augustfehn
BDR Thermea GroupPart of

About August Brötje GmbH

August Brötje GmbH, headquartered in Rastede (Lower Saxony), has been developing and manufacturing heating and thermal technology for residential buildings, commercial applications and institutions since 1919. The portfolio includes heat pumps, gas and oil condensing technology, solar thermal systems, storage tanks, system and control technology, and flat-panel radiators; products can be combined into hybrid solutions. Flat-panel radiator production has taken place at the Augustfehn site since 1966 in several fully automated process stages, including a welding line and a pre-treatment and dip-painting line for steel flat heating elements; several hundred thousand elements are produced there annually. The company is part of the international BDR Thermea Group and employs 550 staff at the Rastede, Augustfehn and Haar sites. Sales are handled exclusively through the wholesale partners GC, G.U.T. and Pfeiffer & May; in addition, BRÖTJE offers a nationwide factory customer service, maintenance, training at its own academy, and digital tools such as the Home Komfort App.

Site
Rastede
Processes
Manufacture of flat-panel radiators (steel radiators), Welding line for flat heating elements (fully automated), Pre-treatment and dip painting of flat heating elements, Assembly and commissioning of heating systems (via skilled trade network), Maintenance, inspection and breakdown service for heating systems (heat pumps, oil and gas heating), Development and manufacture of heating and thermal technology (heat pumps, gas/oil condensing, Funding service, Maintenance
Materials
Steel, Carbon (heat- and acid-resistant heat exchanger), Refrigerant R32, Carbon, Dip painting
Certificates
ISO 9001, ISO 14001
Founded
1919
Employees
550
Industries
Heating and thermal technology, Residential buildings, Commercial, Institutions
  1. 01

    Development (Engineering)

  2. 02

    Sheet metal working/welding of flat heating elements

  3. 03

    Pre-treatment and dip painting

  4. 04

    Assembly

  5. 05

    Quality inspection

  6. 06

    Distribution via wholesale (GC, G.U.T., Pfeiffer & May)

  7. 07

    Factory customer service and maintenance

Materials and Processes

St

Steel

Material of the steel radiators and flat heating elements manufactured in Augustfehn.

Carbon

Carbon

Heat- and acid-resistant material of the heat exchanger in the BOB oil boiler.

R32

Refrigerant R32

Eligible refrigerant in the air-to-water heat pumps of the BLW series.

Lack

Dip painting

Surface finishing of the flat heating elements after fully automated pre-treatment.

Sites

Standort Rastede

Rastede

DE

Headquarters, production, customer service, sales, administration, academy

Materials
Steel
  • Training and visitor centre
Standort Augustfehn

Augustfehn

DE

Production site for flat-panel radiators

Lot size
Several hundred thousand flat heating elements annually
Materials
Steel
  • Welding line
  • Pre-treatment and dip-painting line

Haar

DE

Southern sales centre

  • Live training area with product portfolio
  • Seminar room (up to 25 people)

Products and Components

Air-to-water heat pump BLW Eco 2
Air-to-water heat pump BLW Eco 2Assembly · Thermal technology
Air-to-water heat pump BLW Mono.1
Air-to-water heat pump BLW Mono.1Assembly · Thermal technology
Gas condensing wall boiler
Gas condensing wall boilerCondensing technology · Residential buildings
Flat-panel radiators
Flat-panel radiatorsSteel radiator manufacturing Augustfehn · Residential buildings
Solar collector
Solar collectorSolar thermal · Residential buildings
Domestic water heater EAS
Domestic water heater EASStorage technology · Residential buildings
Hybrid heating system with Kit 65
Hybrid heating system with Kit 65Condensing and heat pump combination · Residential buildings

Inside the production

BRÖTJE service vehicle in front of the company building
BRÖTJE service vehicle in front of the company building
BRÖTJE gas condensing units and heat pump
BRÖTJE gas condensing units and heat pump
Home Komfort App on a smartphone
Home Komfort App on a smartphone
BRÖTJE flat-panel radiator in the living room
BRÖTJE flat-panel radiator in the living room

Industries

Heating and thermal technologyResidential buildingsCommercialInstitutions

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of flat-panel radiators (steel radiators)Forming–––several hundred thousand flat heatingSteel
Welding line for flat heating elements (fully automated)Joining––––Steel
Pre-treatment and dip painting of flat heating elementsSurface––––Steel
Assembly and commissioning of heating systems (via skilled trade network)Assembly–––––
Maintenance, inspection and breakdown service for heating systems (heat pumps, oil and gas heating)Testing–––––
Development and manufacture of heating and thermal technology (heat pumps, gas/oil condensingEngineering–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Welding lineBRÖTJE–––Augustfehn
Pre-treatment and dip-painting lineBRÖTJE–––Augustfehn

Additional services

Funding serviceMaintenanceCustomer serviceOn-site breakdown serviceTraining/AcademyHome Komfort AppProduct documentation5-year system warranty

Quality

Quality is practised throughout the entire manufacturing process; continuous quality monitoring systems ensure product quality, and all products are regularly monitored by neutral testing and certification institutes. A quality and environmental management system according to DIN EN ISO 9001 and DIN EN ISO 14001 organises the relevant processes efficiently, economically and ecologically.

EvidenceRastedeAugustfehnHaar
ISO 9001
ISO 14001

History

  1. 1919

    Foundation of the BRÖTJE works by August Brötje senior in a former canning factory in Rastede

  2. 1925

    First steel radiators off the line; from 1926 focus on steel radiators

  3. 1936

    Start of production of steel heating boilers

  4. 1937

    Death of August Brötje senior; Erna Brötje takes over ownership

  5. 1949

    200 employees; August-Brötje-Straße is created

  6. 1963

    Foundation stone laid for production halls in Augustfehn; manufacture of the M boilers

  7. 1966

    Start of production of flat heating elements in Augustfehn

  8. 1995

    Augustfehn plant specialises in radiator production

  9. 1999

    Integration into the Baxi Group

  10. 2006

    Trade brand partner alongside the ZVSHK

  11. 2009

    Baxi merges with De Dietrich Remeha to form BDR Thermea

  12. 2016

    Opening of the sales centre in Haar near Munich

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