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STORM – Fertigung

OEM-independent service provider for combustion engines 100–7,000 kW with in-house machining and a large crankshaft grinding shop.

STORM Logo

August Storm GmbH & Co. KG

Spelle (Headquarters) · Duisburg · Berlin · Delmenhorst · Kiel · Mannheim · Adelsdorf · Hendrik Ido Ambacht (NL) · Groningen (NL) · Geldermalsen (NL) · Achenkirch (AT)New on Amplifa

1937Founded
> 350Employees
14Branches/Service points in DE, NL, AT
100–7,000 kWEngine power range
up to 10,000 kgMax. crankshaft weight (length up to 8,000 mm)

About STORM

August Storm GmbH & Co. KG, headquartered in Spelle, is an OEM-independent service provider for combustion engines of all common makes in the power range of 100 to 7,000 kW. The company reconditions engines, engine components, crankshafts, engine blocks, main bearing seats, pumps and gearboxes for stationary energy systems, marine and mobile drives, construction machinery, locomotives, special vehicles and industrial plants. In its machining operations, crankshafts up to 8 m in length are ground, main bearing seats up to 11 m in length are line-bored, components from 8 to 700 mm in diameter are honed, and plain bearings and special parts are manufactured in-house; metal spray coating complements the reconditioning process. Further focal points are the maintenance of piston compressors for the chemical, refining and natural gas industries, service for injection pumps and injectors on Bosch-certified test benches, and the reconditioning of turbochargers. With more than 350 employees at 14 branches and service points in Germany, the Netherlands and Austria, as well as a 24/7 service hotline, the company ensures short response times and worldwide deployment. The company can look back on more than 80 years of experience in engine reconditioning and is certified as a member of the Quality Association of Engine Reconditioning Businesses in accordance with RAL-GZ 797.

Site
Spelle
Processes
Engine reconditioning (diesel and gasoline engines, 100–7000 kW), Crankshaft grinding (large crankshaft grinding shop), Line boring of main bearing seats, Honing, Metal spray coating (plain bearing metal spraying), Surface grinding, Internal grinding, Cylindrical grinding
Materials
Crankshaft grinding, Line boring of main bearing seats, Honing, Metal spray coating, CNC drilling and milling, Turning, conventional and CNC, In-house plain bearing manufacturing, Surface, internal and cylindrical grinding
Certificates
EN ISO 9001:2015, SCC** (Safety Certificate Contractors) / SCC P :VAZ 2021 A, EN ISO 14001:2015, EN ISO 50001:2018, RAL-GZ 797 quality mark for engine reconditioners, Certified specialist company under the German Water Resources Act (WHG), ECM IH provision under DVO 2019/779, ISO 14001, ISO 50001, SCC** (SCC P :VAZ 2021 A), RAL-GZ 797, WHG certified specialist company, ECM IH (DVO 2019/779)
Founded
1937
Employees
> 350
Industries
Stationary energy systems/CHP, Inland shipping, Maritime shipping/naval, Construction machinery, Locomotives/rail vehicles, Special vehicles
  1. 01

    Disassembly and cleaning

  2. 02

    Testing (incoming, runout, crack and hardness testing)

  3. 03

    Machining (grinding, turning, milling, honing)

  4. 04

    Metal spray coating / plain bearing manufacturing

  5. 05

    Assembly and reconditioning

  6. 06

    Final inspection with measurement report, acceptance by classification

  7. 07

    Spare parts distribution and worldwide service

Manufacturing Processes and Machining

KWS

Crankshaft grinding

Reconditioning and grinding of crankshafts up to 8,000 mm in length, swing radius up to 1,750 mm and load capacity up to 12 t.

SPIN

Line boring of main bearing seats

Line boring of main bearing seats up to 11 m in length, also on piston compressors on site.

HON

Honing

Honing of bores with 8 to 700 mm diameter at a stroke of up to 3,000 mm.

METSPR

Metal spray coating

Plain bearing metal spraying on crankshafts up to 8,000 mm in length and 1,000 mm in diameter.

CNC

CNC drilling and milling

Machining of engine blocks and housings on CNC drilling machines with x up to 3,500 mm, y up to 2,000 mm, z up to 1,250 mm.

DREH

Turning, conventional and CNC

New production of piston rods, cylinder liners, crossheads and plain bearings up to 8,000 mm in length.

GLEIT

In-house plain bearing manufacturing

Manufacture of plain bearings and special parts in the company's own plant.

FLACH

Surface, internal and cylindrical grinding

Surface grinding up to 1,000 x 400 mm, internal grinding up to 250 mm diameter, cylindrical grinding up to 2,200 mm length.

EINSPR

Injection technology test bench

Testing and calibration of injection pumps and injectors on Bosch-certified test benches (15–38 kW).

Components and Assemblies

Ship engine (reconditioning)
Ship engine (reconditioning)Engine service · maritime shipping
Plain bearing (manufacturing)
Plain bearing (manufacturing)Plain bearing manufacturing · stationary energy systems
Locomotive drive (powerpack)
Locomotive drive (powerpack)Engine reconditioning · rail vehicles

Inside the production

Stationary energy systems / combined heat and power units
Stationary energy systems / combined heat and power units
Service Center Mobile and Marine Drive Systems (MOBI S)
Service Center Mobile and Marine Drive Systems (MOBI S)
Service Center Stationary Energy Systems (ECO S)
Service Center Stationary Energy Systems (ECO S)
Location map Germany
Location map Germany
24/7 service hotline
24/7 service hotline

Industries

Stationary energy systems/CHPInland shippingMaritime shipping/navalConstruction machineryLocomotives/rail vehiclesSpecial vehiclesIndustrial plantsChemical/refining/natural gas industry (compressors)Agricultural machinery

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Engine reconditioning (diesel and gasoline engines, 100–7000 kW)Assembly–––––
Crankshaft grinding (large crankshaft grinding shop)Machining–8,000 mm10,000 kg––
Line boring of main bearing seatsMachining–11 m–––
HoningSurface–Stroke 3,000 mm–––
Metal spray coating (plain bearing metal spraying)Surface–8,000 mm–––
Surface grindingMachining–1,000 mm × 400 mm–––
Internal grindingMachining–Bore length 250 mm–––
Cylindrical grindingMachining–2,200 mm–––
CNC drilling and millingMachining–x 3,500 mm × y 2,000 mm × z 1,250 mm–––
CNC milling with C-axisMachining–x 700 mm × y 500 mm × z 600 mm–––
Conventional turningMachining–8,000 mm × Diameter 500 mm–––
CNC turningMachining–2,000 mm × Diameter 700 mm–––
Conventional millingMachining–x 900 mm × y 370 mm × z 250 mm–––
Plain bearing manufacturing / in-house plain bearing productionJoining–––––
Crack testing (magnetoflux method, ultrasonic material testing)Testing–––––
Testing and reconditioning of injection pumps and injectors (Bosch-certified test bench)Testing–––––
Turbocharger reconditioningAssembly–––––
Maintenance of piston compressors (line boring of main bearing seats, crosshead guides)Assembly–––––
Reconditioning of cylinder heads, valves, valve seats, cylinder liners and pistonsAssembly–––––
Laser measurement of main bearing seats / laser alignment of drive systemsEngineering–––––
New production of piston rods, cylinder liners, crossheads and plain bearingsMachining–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC drilling and milling machines––x up to 3,500 mm, y up to 2,000 mm, z up to 1,250 mm–Spelle
CNC milling machine with C-axis––x up to 700 mm, y up to 500 mm, z up to 600 mm–Spelle
Crankshaft grinding machine––Stroke up to 350/700 mm, length up to 8,000 mm, swing radius up to 1,750 mm, load capacity up to 12–Spelle
Honning machine––Stroke up to 3,000 mm, diameter 8–700 mm–Spelle
Injection technology test bench (Bosch-certified)Bosch–Power range 15 to 38 kW–Spelle

Additional services

Engine reconditioning 100–7,000 kWCrankshaft reconditioning/grinding up to 8 mLine boring of main bearing seats up to 11 mHoning 8–700 mmMetal spray coatingPlain bearing manufacturingEngine block reconditioningTurbocharger reconditioningInjection pump and injector serviceGas engine service (CHP, biogas, sewage gas, landfill gas, mine gas)Ship engine serviceLocomotive/rail vehicle service (powerpacks)Piston compressor maintenanceSpare parts distribution (new, exchange, used parts)Reconditioned engines and components (RECON)ELECTRICAL/UNO: switchgear, control and regulation systems, DGUV V3 inspectionsEmission measurementRemote maintenance24/7 service hotlineConversion/retrofitting/optimization (emission reduction)New engine installation/re-enginingLaser alignmentCrack and material testing

Reference customers

Wulf Johannsen (Partner)S&L Energie-Projekte (Partner)ScanDiesel (Partner)CMG International (Partner)

Quality & Safety

Quality is ensured by a comprehensive testing program with incoming, runout, crack and hardness testing, magnetoflux crack testing and ultrasonic material testing; measurement reports before and after machining as well as acceptance by classification societies (e.g. GL, DNV, ABS, BV) are standard.

EvidenceCompany
EN ISO 9001:2015
ISO 14001
ISO 50001
SCC** (SCC P :VAZ 2021 A)
RAL-GZ 797
WHG certified specialist company
ECM IH (DVO 2019/779)

History

  1. 1937

    Start of engine reconditioning – “Sustainable since 1937”; today more than 80 years of experience

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