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Development, production and finishing of lightweight products made of fibre-reinforced plastics (CFRP/GFRP)

AV

AVANCO Composites

Herford · Laudenbach · BermatingenNew on Amplifa

350+Employees
3Locations
40+ yearsGroup experience in lightweight construction

About AVANCO Composites

AVANCO Composites is a company for the development, production, processing and finishing of lightweight products made of fibre-reinforced plastics based on carbon, glass and other fibre materials. The group of companies builds on more than 40 years of experience in lightweight solutions made of aluminium and carbon fibre reinforced composites. Production is carried out using thermoplastic winding, filament winding and continuous compression molding (X-CCM®); manufacturing is complemented by component design, material selection, process design as well as calculation, simulation and testing – from prototype to series production. The group comprises more than 350 employees at three production sites and is organised into the specialists INOMETA Thermoplastics (thermoplastic winding), DYNEXA (filament winding) and XELIS (continuous compression molding). Customer industries include, among others, Mobility/Automotive, Aerospace, Defence, Oil & Gas, Energy, Marine, Robotics & Automation, Construction and Medical Technology. The headquarters is located in Herford; further production sites are located in Laudenbach and Bermatingen.

Site
Herford
Processes
Thermoplastic Winding, Filament Winding, Continuous Compression Molding (X-CCM®), Development, Design and Testing / Product Development, Finishing of Lightweight Products, Calculation and Simulation, Series and Single-Part Production / Prototype Production, Development and design of lightweight products
Materials
Carbon fibre reinforced plastic (CFRP), Glass fibre reinforced plastic (GFRP), Thermoplastic UD tapes, Aluminium, Steel, Filament Winding, Thermoplastic Winding, Continuous Compression Molding (X-CCM®)
Employees
350+
Industries
Mobility/Automotive, Aerospace, Defence, Oil & Gas, Energy, Marine
  1. 01

    Development and Design

  2. 02

    Component design, material selection and process design

  3. 03

    Calculation and Simulation

  4. 04

    Fibre processing (Thermoplastic Winding, Filament Winding, Continuous

  5. 05

    Finishing

  6. 06

    Testing

  7. 07

    Prototype and Series Production

  8. 08

    Assembly/Delivery

Materials and Processes

CFK

Carbon fibre reinforced plastic (CFRP)

High-strength lightweight material for wound profiles, tubes and laminates, among others, in Mobility, Aerospace and Robotics.

GFK

Glass fibre reinforced plastic (GFRP)

Cost-efficient fibre composite for profiles and components with good mechanical properties.

UD-Tapes

Thermoplastic UD tapes

Base material for thermoplastically wound CFRP and GFRP composite profiles at INOMETA Thermoplastics.

Alu

Aluminium

Metallic lightweight material that is replaced by fibre composite solutions or combined with them.

Stahl

Steel

Classic structural material that is substituted by fibre composite materials for demanding requirements.

FW

Filament Winding

Winding process for rotationally symmetrical CFRP and GFRP structures with high fibre utilisation.

TP-Wickeln

Thermoplastic Winding

Winding of profiles from thermoplastic UD tapes for series applications.

X-CCM

Continuous Compression Molding (X-CCM®)

Continuous pressing process for thermoplastic composite laminates and profiles made of carbon and glass fibres.

Locations

Herford

DE

Headquarters and Production

Laudenbach

DE

Production

Bermatingen

DE

Production

Industries

Mobility/AutomotiveAerospaceDefenceOil & GasEnergyMarineRobotics & AutomationConstructionMedical TechnologyEnergy (Renewable Energies)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Thermoplastic WindingPlastics––––CFRP, GFRP, thermoplastic UD tapes
Filament WindingPlastics––––Carbon fibre composite (CFRP), Glass fibre composite (GFRP)
Continuous Compression Molding (X-CCM®)Plastics––––Carbon fibres, Glass fibres, Thermoplastic composite laminates and profiles
Development, Design and Testing / Product DevelopmentEngineering––––fibre-reinforced plastics, metallic lightweight structures
Finishing of Lightweight ProductsSurface––––fibre-reinforced plastics
Calculation and SimulationEngineering––––fibre-reinforced plastics, metallic lightweight structures
Series and Single-Part Production / Prototype ProductionPlastics–––Single partfibre-reinforced plastics

Additional services

Development and design of lightweight productsProduction and processing of fibre-reinforced plastics (CFRP/GFRP)Finishing of composite productsComponent design, material selection and process designThermoplastic winding (INOMETA Thermoplastics)Filament winding (DYNEXA)Continuous compression molding X-CCM® (XELIS)Prototype and series productionCalculation, simulation, testing

History

  1. More than 40 years of group experience in lightweight solutions made of aluminium and carbon fibre reinforced composites

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