Assembly of hydraulic and brake lines, assembly aids, repair kits and line cleaning systems
avBechtle GmbH
Bad Rappenau · HeadquartersNew on Amplifa
Lines, assembly and accessories for hydraulics and automotive
avBechtle GmbH from Bad Rappenau specializes in lines for industrial and automotive applications. Under the avPAAS Brake Lines label, the company offers loose hydraulic fittings, connectors, hoses as well as ready-assembled brake, clutch and hydraulic lines made to drawing or sample in small and medium quantities for OEM and commercial customers. In addition, made-to-measure convertible top lines are produced. With the avPAAS Automotive Line, avBechtle supplies repair kits for leaks in air-conditioning, fuel and convertible top lines, usable on aluminium, copper, brass, steel and many plastic lines. The ViscoTLube assembly aid facilitates hydraulic hose assembly and the installation of rubber and plastic parts in mechanical and vehicle engineering. With Ultra Clean Technologies, a pneumatic cleaning system for hose and pipe lines is also available, in which a foam projectile is shot through the line. The range is rounded off by tools for flaring, bending, cutting and crimping.
- Site
- Bad Rappenau
- Processes
- Air-conditioning line repair (avPAAS AC-Line-Repair System), Fuel line repair (avPAAS fuel repair system), Made-to-measure convertible top line production (steel-flex), Cleaning of hose & pipe lines (Ultra Clean, projectile with pneumatic launching device), Flaring of pipes (45° and 37°), Soldering (pre-fluxed solder rods for silver and aluminium soldering), Assembly of hydraulic and brake lines, Manufacture of brake lines to drawing or sample (small/medium quantities) for OEM
- Materials
- Aluminium, Copper, Brass, Steel, Plastic, Rubber (natural and synthetic), Stainless steel (Rohrschneider Inox), Silver solder
- Industries
- Hydraulics, Automotive, Car workshops, Mechanical and vehicle engineering, OEM, Industry
- 01
Storage of fittings, connectors and hose stock by the meter
- 02
- 03
Manufacture of made-to-measure convertible top lines
- 04
Preparation of assembly aids (ViscoTLube)
- 05
Distribution of repair kits (avPAAS Automotive Lines)
- 06
Line cleaning (Ultra Clean)
- 07
Tool supply (flaring, bending, cutting, crimping)
Materials and processes
Steel
Material for brake, clutch and fuel lines as well as pipe tools.
Stainless steel (Rohrschneider Inox)
Used in the Rohrschneider Inox for pipes from 3 to 35 mm diameter.
Aluminium
Line material for air-conditioning and fuel lines; additionally aluminium solder.
Copper
Line material for air-conditioning and fuel lines.
Brass
Line material for air-conditioning and fuel lines.
Plastic
Material for lines, retaining clips and rubber or plastic parts used with the assembly aid.
Rubber (natural and synthetic)
Application area of the ViscoTLube assembly aid as well as rubber grommets for lines.
Silver solder (pre-fluxed solder rods)
Solder rods for silver soldering in the tool range.
Sites
Bad Rappenau
DEHeadquarters
- Lot size
- Small and medium series
- Materials
- Steel, aluminium, copper, brass, plastic, rubber
- Pneumatic launching device (Ultra Clean)
- Rohrschneider Inox 3-35 mm
- Flaring tool 45°/37° (A12 series)
- Brake pipe bending pliers
- Steel-flex cutting pliers
- Hose cutter
- Crimping and crimp sleeve accessories
Components and products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Joining | – | – | – | small quantities – medium quantities | Steel, Aluminium, Copper, Brass, Rubber, Plastic |
| Air-conditioning line repair (avPAAS AC-Line-Repair System)Joining | – | – | – | – | Aluminium, Copper, Brass, Steel, Plastic |
| Fuel line repair (avPAAS fuel repair system)Joining | – | – | – | – | Aluminium, Copper, Brass, Steel, Plastic |
| Made-to-measure convertible top line production (steel-flex)Joining | – | – | – | – | Steel |
| Cleaning of hose & pipe lines (Ultra Clean, projectile with pneumatic launching device)Surface | – | – | – | – | Steel, Plastic |
| Flaring of pipes (45° and 37°)Forming | – | – | – | – | Steel, Aluminium, Copper |
| Soldering (pre-fluxed solder rods for silver and aluminium soldering)Joining | – | – | – | – | Aluminium, Steel, Copper |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Pneumatic launching device (Ultra Clean) | Ultra Clean Technologies | – | Hose & pipe lines (hydraulics) | – | Bad Rappenau |
| – | avBechtle A12 series, A13 series | – | Pipes 3-35 mm (Rohrschneider Inox) | – | Bad Rappenau |
Additional services