Sensors, monitoring systems and IoT condition monitoring solutions for rotating machinery and test benches
AVIBIA GmbH
Engelskirchen (51766), GermanyNew on Amplifa
About AVIBIA
AVIBIA GmbH, based in Engelskirchen, supplies products and complete systems for the acquisition and monitoring of vibrations on rotating machinery, combustion processes and vibrations excited by mass flows. The product range includes sensors (acceleration, vibration displacement, air gap, speed, magnetic flux), stationary protection and monitoring systems from one to 64 channels, data loggers, CMS software, IoT solutions as well as portable measuring instruments. The company manufactures custom control cabinet solutions including planning, documentation, CE testing and commissioning, and offers configuration services, training and instruction. Key industries include power generation, mining, mechanical engineering, electrical engineering, chemicals and pharmaceuticals, with a particular focus on hydro and turbo generators, wind turbines, gearless mill drives as well as pumps, motors and fans. AVIBIA has more than 20 years of experience in the measurement, processing and analysis of vibrations and process variables and is the exclusive representative of MC Monitoring in Germany and the BeNeLux countries. The company is a member of the AMA Association for Sensors and Measurement (AMA Verband für Sensorik und Messtechnik e.V.).
- Site
- Engelskirchen
- Processes
- Vibration monitoring and machine protection according to DIN ISO 20816/10816, Rolling bearing condition monitoring according to VDI 3832, Condition monitoring (stationary, mobile, IoT, web-based), Motor current analysis / current-voltage analysis for condition monitoring (e-MCM), Air gap measurement and monitoring on generators (measuring range 2-12 mm, 4-20 mA), Magnetic flux measurement / magnetic flux monitoring, End-winding vibration monitoring (fiber-optic sensors), Relative shaft vibration monitoring / axial shaft position monitoring (eddy current displacement
- Materials
- Target material conductivity required for capacitive displacement sensors, AVIBIAline Vibration and Rolling Bearing Monitoring, Shaft and Bearing Vibration Monitoring (5-Channel CMS Module), Rhino – modular 19" protection and monitoring system, Wireless Condition Monitoring System, Web-Based Condition Monitoring System, Motor Current Analysis, Complete IoT Condition Monitoring Solution
- Certificates
- DIN ISO 20816/10816, VDI 3832, ISO 7919 (relative shaft vibration), CE testing of control cabinets
- Industries
- Power generation, Mining, Mechanical engineering, Electrical engineering, Chemicals, Pharmaceuticals
- 01
Consulting and requirements analysis
- 02
Sensor selection (piezo, eddy current, capacitive, fiber-optic, inductive,
- 03
Configuration of the monitoring and CMS devices
- 04
Control cabinet manufacturing incl. planning, documentation, CE testing
- 05
Commissioning and configuration service
- 06
IoT connectivity / visualization (WebHMI, CONDInet, ORCA)
- 07
Training, instruction and service
Measurement Methods & Products
AVIBIAline Vibration and Rolling Bearing Monitoring
Modular 2/4/8-channel devices for vibration monitoring according to DIN ISO 20816 and rolling bearing diagnostics according to VDI 3832.
Shaft and Bearing Vibration Monitoring (5-Channel CMS Module)
Compact module that can be mounted directly on the machine for eddy current, vibration velocity, air gap and piezo sensors, up to 8 modules cascadable.
Rhino – modular 19" protection and monitoring system
Rack system in 3U/6U with up to 64 dynamic channels, redundant power supplies and integrated firewall for turbines and generators.
Wireless Condition Monitoring System
Radio-based condition monitoring for mobile and decentralized CMS applications.
Web-Based Condition Monitoring System
CMS with integrated software for web-based monitoring.
Motor Current Analysis
Model-based current/voltage analysis for detecting mechanical, electrical and process-related faults on motors and generators up to 6 months in advance.
Complete IoT Condition Monitoring Solution
Web-based, modular CMS solution with on-premise, cloud and optional AI anomaly detection.
IoT Gateway / Web-SCADA / Data Logger
Multiprotocol interface for visualization and cloud transmission of measured values via MQTT or Modbus TCP.
Capacitive Displacement Sensors
Non-contact measurement of shaft position and air gap in measuring ranges up to 6.4 mm, IP67, with 4–20 mA output.
CMS-500PLUS Diagnostic Software
Long-term trending and in-depth analysis of raw signals for vibration experts.
Smart Vibration Switches
Self-powered monitoring sensors with optical status display for machine protection.
Vibration Transmitter with Self-Test
Monitoring of vibration intensity according to ISO 20816 with integrated self-test function.
Locations
Engelskirchen
DEHeadquarters with consulting, control cabinet manufacturing, configuration and service
- AVIBIAline AVL/AVLX
- PMM-300PLUS / PMM-305PLUS
- PMS-300PLUS Rhino (19" rack)
- PMM-300P
- AV570
- AVT8
- e-MCM
- WebHMI
- CMS-500PLUS / ORCA
- CONDInet
- Capacitive displacement sensors CPP-xxx
- Acceleration sensors AV102/AV103
- Smart vibration switches AVVS11x
- Vibration transmitters VeffMT/AVVEFF
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Vibration monitoring and machine protection according to DIN ISO 20816/10816Testing | – | – | – | – | – |
| Rolling bearing condition monitoring according to VDI 3832Testing | – | – | – | – | – |
| Condition monitoring (stationary, mobile, IoT, web-based)Testing | – | – | – | – | – |
| Motor current analysis / current-voltage analysis for condition monitoring (e-MCM)Testing | – | – | – | – | – |
| Air gap measurement and monitoring on generators (measuring range 2-12 mm, 4-20 mA)Testing | – | – | – | – | – |
| Magnetic flux measurement / magnetic flux monitoringTesting | – | – | – | – | – |
| End-winding vibration monitoring (fiber-optic sensors)Testing | – | – | – | – | – |
| Relative shaft vibration monitoring / axial shaft position monitoring (eddy current displacementTesting | – | – | – | – | – |
| Absolute bearing vibration monitoring (piezo/electrodynamic sensors)Testing | – | – | – | – | – |
| Shaft current monitoring (module PMS-312P)Testing | – | – | – | – | – |
| Water gap / runner blade clearance monitoring (hydropower)Testing | – | – | – | – | – |
| Partial discharge monitoringTesting | – | – | – | – | – |
| Data acquisition / data loggers / process data acquisitionTesting | – | – | – | – | – |
| IoT visualization, web-SCADA, remote monitoring (WebHMI, MQTT/Modbus TCP)Engineering | – | – | – | – | – |
| Custom control cabinet manufacturing incl. planning, documentation, CE testing, commissioningAssembly | – | – | – | – | – |
| Commissioning, configuration service, training and instructionAssembly | – | – | – | – | – |
| Vibration calibration (calibrators and calibration devices)Testing | – | – | – | – | – |
| Portable vibration measurement / field balancing with handheld devicesTesting | – | – | – | – | – |
| Testing | – | – | – | – | – |
| AI-based anomaly detection (CONDInet ki)Testing | – | – | – | – | – |
| Rotor temperature measurement (rotor temperature sensors)Testing | – | – | – | – | – |
17 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Vibration monitoring device (modular, 2/4/8 channels) | AVIBIA AVIBIAline AVL/AVLX | – | – | – | Engelskirchen |
| Vibration CMS module (5-channel) | AVIBIA PMM-300 PLUS / PMM-305PLUS | – | – | – | Engelskirchen |
| 19" rack protection and monitoring system (3U/6U, up to 64 dynamic channels) | AVIBIA PMS-300PLUS / Rhino | – | – | – | Engelskirchen |
| Compact machine protection device | AVIBIA PMM-300P | – | – | – | Engelskirchen |
| Wireless condition monitoring system | AVIBIA AV570 | – | – | – | Engelskirchen |
| Web-based condition monitoring system | AVIBIA AVT8 | – | – | – | Engelskirchen |
| Motor current analysis device | AVIBIA / Artesis e-MCM | – | – | – | Engelskirchen |
| IoT Gateway / Web-SCADA / Data Logger | AVIBIA WebHMI | – | – | – | Engelskirchen |
| Diagnostic software | AVIBIA CMS-500PLUS / ORCA | – | – | – | Engelskirchen |
| IoT condition monitoring complete solution | AVIBIA CONDInet | – | – | – | Engelskirchen |
| Capacitive displacement sensor (measuring range up to 6.4 mm, IP67) | AVIBIA CPP-xxx (CPP-222/444/464) | – | Measuring ranges 0.2–2.2 mm / 0.4–4.4 mm / 0.4–6.4 mm | – | Engelskirchen |
| Complete solution vibration monitoring for turbines/generators | AVIBIA SOL-PMS-300PLUS | – | – | – | Engelskirchen |
| Vibration monitoring complete solution with IoT connectivity | AVIBIA AVLK series | – | – | – | Engelskirchen |
| Acceleration sensor (industrial) | AVIBIA AV102/AV103 | – | – | – | Engelskirchen |
| Smart vibration switch | AVIBIA AVVS11x | – | – | – | Engelskirchen |
| Vibration transmitter with self-test | AVIBIA VeffMT / AVVEFF | – | – | – | Engelskirchen |
| RMS sensor with bandpass setting | AVIBIA AVKSI | – | – | – | Engelskirchen |
Additional services
Standards & Quality
The monitoring systems comply with the standards DIN ISO 20816/10816 for vibration monitoring and VDI 3832 for rolling bearing condition monitoring; the monitoring tasks are performed autonomously. Control cabinet manufacturing is carried out including planning, documentation and CE testing.
| Evidence | Engelskirchen |
|---|---|
| DIN ISO 20816/10816 | |
| VDI 3832 | |
| ISO 7919 (relative shaft vibration) | |
| CE testing of control cabinets |
History
More than 20 years of experience in the measurement, processing and analysis of vibrations and process variables
More than 15 years of cooperation with MC Monitoring, exclusive distribution in Germany and the BeNeLux countries
Member of the AMA Association for Sensors and Measurement (AMA Verband für Sensorik und Messtechnik e.V.)