Development and construction of mobile and stationary power generator sets and lighting mast systems from 2 to 2000 kVA
AVS Aggregatebau GmbH
Ehingen-Stetten · GuxhagenNew on Amplifa
About AVS Aggregatebau
AVS Aggregatebau GmbH develops, manufactures and maintains mobile and stationary power generator sets, lighting mast systems and combined heat and power (CHP) units in the power range of 2 to 2000 kVA. The portfolio includes vehicle-mounted generators, container solutions, roll-off containers, swap bodies, truck-integrated self-propelled units as well as hybrid and battery storage systems based on LFP. Manufacturing at the headquarters in Ehingen-Stetten comprises steel construction, paint shop, electrical department, final assembly and a test field; in addition, custom special designs are developed to customer requirements. Customers include authorities and organizations such as BMI, Federal Police, German Armed Forces, THW, fire departments and federal states as well as the construction industry, event organizers and industry. Via the Guxhagen branch, service, maintenance, repair and retrofit are offered nationwide, with delivery worldwide.
- Site
- Ehingen-Stetten
- Processes
- Development and construction of power generator sets (2–2000 kVA), Individual design/special construction of generator sets (mechanical and electrical engineering), Manufacturing of disaster control and floodlight generator sets (large and series projects), Assembly, commissioning and service of power generator sets and combined heat and power (CHP) units, Maintenance, repair, retrofit/system modification, service for third-party products, Safety and functional tests (DGUV Regulation 3, factory test run), Construction of combined heat and power (CHP) units 30–530 kW (biogas, sewage gas, natural gas), Lighting mast systems / floodlight generator sets with 9 m lighting mast
- Materials
- Polyethylene (tank), Aluminium (enclosure), GRP (enclosure), Steel (day tank, catchment tray, steel construction), LFP battery cells, Steel, Aluminium, GRP (GFRP)
- Certificates
- ISO 9001:2015, ISO 14001:2015, ISO 9001, ISO 14001, DGUV V3 (factory test run), WHG (catchment tray ≥110 %)
- Founded
- 1986
- Employees
- 120
- Industries
- Disaster control (THW, fire departments, BMI/Federal Police), Military/German Armed Forces, Construction, Events, Industry, Emergency power supply
- 01
Consulting and technical planning
- 02
Individual design (mechanical/electrical engineering)
- 03
Steel construction and paint shop
- 04
Electrical installation and control technology
- 05
Final assembly
- 06
Factory test run and DGUV V3 test
- 07
Commissioning at the customer
- 08
Service, maintenance, repair & retrofit
Materials & Components
Steel
Used for steel construction, day tanks and catchment trays compliant with the German Water Resources Act (WHG).
Aluminium
Sound-insulated enclosures of the self-propelled series.
GRP (GFRP)
Enclosure material for vehicle-mounted generator sets of the 150-670 kVA series.
Polyethylene (PE)
Fuel tanks (600–1000 l) with leak monitoring.
LFP battery cells
Non-flammable cell technology for hybrid and battery storage systems.
Locations
Ehingen-Stetten
DEHeadquarters: planning, manufacturing, testing
- Lot size
- Single-unit production up to series projects
- Materials
- Steel, aluminium, GRP, polyethylene, LFP
- Manufacturing halls with steel construction
- Paint shop
- Electrical department
- Final assembly
- Test field
- ComAp InteliVision 15 Touch / IG1000 generator control
- Generators LINZ / Mecc Alte
- Iveco Stage V diesel engines
Guxhagen
DEBranch: service, maintenance, repair, sales northern Germany
Products & Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Development and construction of power generator sets (2–2000 kVA)Assembly | – | – | – | – | – |
| Individual design/special construction of generator sets (mechanical and electrical engineering)Engineering | – | – | – | – | – |
| Manufacturing of disaster control and floodlight generator sets (large and series projects)Assembly | – | – | – | – | – |
| Assembly, commissioning and service of power generator sets and combined heat and power (CHP) unitsAssembly | – | – | – | – | – |
| Maintenance, repair, retrofit/system modification, service for third-party productsTesting | – | – | – | – | – |
| Safety and functional tests (DGUV Regulation 3, factory test run)Testing | – | – | – | – | – |
| Construction of combined heat and power (CHP) units 30–530 kW (biogas, sewage gas, natural gas)Assembly | – | – | – | – | – |
| Lighting mast systems / floodlight generator sets with 9 m lighting mastAssembly | – | 9 m | – | – | – |
| Hybrid and battery storage systems (power unit, LFP, 50–1000 kW cascadable)Assembly | – | – | – | – | LFP cell technology |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Generator control ComAp InteliVision 15 Touch / Touch 15 IG1000 | ComAp InteliVision 15 Touch / IG1000 | – | – | – | Ehingen-Stetten |
| Generator | LINZ / Mecc Alte | – | – | – | Ehingen-Stetten |
| Stage V diesel engine | Iveco | – | – | – | Ehingen-Stetten |
| Manufacturing halls with steel construction, paint shop, electrical department, final assembly and | – | – | – | – | Ehingen-Stetten |
Additional services
Reference customers
Quality & Certification
Every generator set undergoes a factory test run and the DGUV V3 test; manufacturing is certified according to ISO 9001:2015 and ISO 14001:2015 (DEKRA). WHG-compliant catchment trays (≥110 %) with leak monitoring are part of the standard equipment.
| Evidence | Ehingen-Stetten |
|---|---|
| ISO 9001 | |
| ISO 14001 | |
| DGUV V3 (factory test run) | |
| WHG (catchment tray ≥110 %) |
History
- 1986
Founding of AVS Aggregatebau Vertrieb Service GmbH by Heinz-Joachim Herrmann
Development of mobile power generators opens up new customers and contributes significantly to growth; today a family-owned company in its second generation with over 120 employees at two locations