Development, manufacturing, filling and assembly of cleaning and care products as a full-service provider
AVT Abfüll- und Verpackungstechnik GmbH
Wuppertal (Vohwinkel, Ronsdorf) · Langerwehe · Mönchengladbach · DürenNew on Amplifa
About AVT Abfüll- und Verpackungstechnik GmbH
AVT Abfüll- und Verpackungstechnik GmbH is an owner-managed, medium-sized family company headquartered in Wuppertal, founded in 1993 by Hans-J. Skotarek. As a full-service specialist, the company offers the conception, development and manufacture of products in the fields of cleaning, care and protection. Its service portfolio includes market research, formulation development in its own laboratory including pilot batches, product design, manufacturing of low- to high-viscosity liquids, pastes and gels, filling into bottles, tubes and aerosol cans (25 to 1,000 ml made of tinplate, aluminium or glass), as well as assembly, packaging, quality control, warehousing and transport. Filling is carried out on several lines for aerosols, liquids, pastes and gels, including Ex installations (Zone 2) for flammable products and special lines for chlorine-based cleaners. Customers are renowned companies from industry and trade in the household, automotive, cosmetics, hobby and garden segments. The company employs around 150 staff at its sites in Wuppertal (Vohwinkel and Ronsdorf), Langerwehe, Mönchengladbach and Düren.
- Site
- Wuppertal
- Processes
- Aerosol filling (containers 25 ml to 1,000 ml), Liquid filling, Paste filling, Gel filling, Filling into bottles, tubes and aerosol cans, Packaging / product design / packaging development, Formulation development in own development laboratory, production of pilot batches (scaling-up), Quality control / testing
- Materials
- Tinplate, Aluminium, Glass, Aerosols, Liquids, Pastes, Gels, Ex installations (Zone 2)
- Founded
- 1993
- Employees
- 150
- Industries
- Consumer goods industry, Household, Automotive, Cosmetics, Hobby, Garden
- 01
Market research
- 02
Formulation development in the laboratory
- 03
Pilot batches / scaling-up
- 04
Product design and packaging development
- 05
Manufacturing in own in-house mixing facility
- 06
Filling
- 07
Assembly
- 08
Product labelling and packaging
- 09
Quality control
- 10
Warehousing and transport
- 11
End-customer management
Containers and Materials
Aerosols
Filling of aerosol products into containers from 25 ml to 1,000 ml.
Liquids
Manufacturing and filling of low- to high-viscosity liquids.
Pastes
Filling of paste-like products on several filling lines.
Gels
Manufacturing and filling of gels, including drain cleaners and fragrance gels.
Tinplate
Container material for aerosol cans from 25 ml to 1,000 ml.
Aluminium
Container material for aerosol cans from 25 ml to 1,000 ml.
Glass
Container material for aerosol and liquid filling.
Ex installations (Zone 2)
Shielded area for processing and manufacturing flammable products.
Chlorine-based cleaners
Special filling lines for chlorine-based products.
Sites
Wuppertal-Vohwinkel
DEHeadquarters and production
- Materials
- Liquids, pastes, gels, aerosols
- Aerosol filling lines
- Liquid filling lines
- Paste filling lines
- Gel filling lines
- Filling lines for chlorine-based cleaners
- Mixing and blending systems (mixing facility)
- Ex installations Zone 2
Wuppertal-Ronsdorf
DEProduction site
- Materials
- Liquids
- Liquid filling lines
Langerwehe
DEProduction site
Mönchengladbach
DELogistics site
Düren
DELogistics site
Product Areas
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Plastics | – | – | – | – | – |
| Aerosol filling (containers 25 ml to 1,000 ml)Assembly | – | – | 1,000 ml | – | Tinplate, Aluminium, Glass |
| Liquid fillingAssembly | – | – | – | – | – |
| Paste fillingAssembly | – | – | – | – | – |
| Gel fillingAssembly | – | – | – | – | – |
| Filling into bottles, tubes and aerosol cansAssembly | – | – | – | – | – |
| Assembly | – | – | – | – | – |
| Packaging / product design / packaging developmentAssembly | – | – | – | – | – |
| Formulation development in own development laboratory, production of pilot batches (scaling-up)Engineering | – | – | – | – | – |
| Quality control / testingTesting | – | – | – | – | – |
| Manufacturing and processing of flammable products in Ex installations (Zone 2)Plastics | – | – | – | – | – |
| Filling of chlorine-based cleaners on special filling linesAssembly | – | – | – | – | – |
7 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Aerosol filling lines | – | several | – | – | Wuppertal-Vohwinkel |
| Liquid filling lines | – | several | – | – | Wuppertal |
| Paste filling lines | – | several | – | – | Wuppertal |
| Gel filling lines | – | several | – | – | Wuppertal |
| Filling lines for chlorine-based cleaners | – | – | – | – | Wuppertal |
| Mixing facility (mixing and blending systems) | – | – | – | – | Wuppertal |
| Production lines with control devices (assembly) | – | – | – | – | Wuppertal |
Additional services
Reference customers
History
- 1993
Company founded by Hans-J. Skotarek
- 1999
New production building in Wuppertal-Vohwinkel
- 2000
Commissioning of the production facility in Wuppertal-Vohwinkel
- 2003
Opening of the logistics site in Mönchengladbach
- 2007
Expanded production site in Langerwehe
- 2009
Opening of the logistics site in Düren
- 2011
Expansion of aerosol production in Wuppertal-Vohwinkel
- 2012
Expansion of the production site in Wuppertal-Ronsdorf
- 2014
Expansion of liquid production in Wuppertal-Ronsdorf