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Plants for water treatment, wastewater treatment, and recovery of process solutions including MSR technology

AW

AW-Electronic AW-E UG

Mülheim an der Ruhr, GermanyNew on Amplifa

1983Founded
HRB 40342, Amtsgericht DuisburgCommercial Register
Plants up to 10,800 mm in lengthComponent size (AW-IOT 40,000)

About AW-Electronic

AW-Electronic AW-E UG is a medium-sized technology company founded in 1983 and based in Mülheim an der Ruhr. The company independently develops and manufactures plants for environmental protection, industrial water treatment, and wastewater purification, especially based on ion exchange and membrane technology. The portfolio includes closed-loop systems for rinse water treatment, VE systems, reverse osmosis, retardation, PFT reduction, sand filter, and mixed-bed systems, as well as electrolysis cells and plants for precious metal and chromic acid recovery. Services include consulting, design and engineering, control cabinet construction with PLC programming (e.g., SIMATIC S7/C7), electrical and piping installation by an in-house field service department, as well as periodic maintenance and service by trained plant engineers. Additionally, the company supplies measuring and instrumentation components for pH, redox, temperature, conductivity, and level measurement, ion exchange resins, activated carbon, and treatment additives. Sales are carried out through the company itself or qualified partners; the company also operates internationally.

Site
Mülheim an der Ruhr
Processes
Plant construction for water treatment and wastewater treatment (Consulting, design, engineering,, Ion exchange closed-loop systems (AW-IOT 1,000-40,000, rinse water treatment up to 40,000 l/h), Reverse osmosis plants (AW-RO 150-5000, permeate up to 15,000 l/h), VE systems (Total desalination, ion exchange process, up to 7500 l/h, conductivity < 10 µS/cm), Retardation systems for acid/salt separation (AW-RE 250-5000, extended residence time for anodizing, PFT reduction systems (AW-PFT 1,000-15,000, ion exchange process, PFT <10 µg/l), Electrolysis cells (AW-ELZ 1-3, metal recovery, cyanide oxidation, membrane electrolysis, 7/14 kW,, Precious metal recovery (AW-MR 15-50, ion exchange compact plant for silver and gold)
Materials
Stainless Steel 1.4301, Steel (coated steel pipe frame), PVC (fittings), PP (fittings), PE (Polyethylene, float switches), FEP (Teflon, cables), Ion exchange resins (LEWATIT Cation/Anion exchange, LANXESS), Activated carbon
Certificates
DIN EN ISO 9001, Specialist operation according to WHG (§19 I WHG), Certification according to §62 Abs. 3 AwSV, ISO 9001, Specialist operation according to WHG (§ 19 I WHG), Certification according to § 62 Abs. 3 AwSV
Founded
1983
Industries
Environmental Protection, Industrial Water Treatment, Wastewater Treatment, Electroplating/Surface Technology, Metal Processing Industry, Textile Industry (PFT Retention)
  1. 01

    Consulting, design and engineering

  2. 02

    Independent development and production of plants

  3. 03

    Control cabinet construction and PLC programming

  4. 04

    Electrical and piping installation

  5. 05

    Service, maintenance, and spare parts supply

Materials and Process Technology

Stahl

Steel (coated)

Coated steel pipe frames form the framework of the compact, ready-to-connect supplied plants.

1.4301

Stainless Steel 1.4301

Used, for example, for the centrifugal pump in precious metal recovery plants.

Kunststoff

PVC, PP, PE, FEP, Epoxy

Plastics such as PVC/PP fittings, PE floats, FEP cables, and Epoxy shafts ensure chemical resistance in measurement and fitting components.

Harze

Ion exchange resins (LEWATIT, LANXESS) and activated carbon

Resins and activated carbon are used for total desalination, selective heavy metal binding, retardation, and adsorption in process and wastewater.

Locations

Mülheim an der Ruhr

DE

Headquarters with development, production, control construction, and service

Materials
Coated steel, Stainless Steel 1.4301, Ion exchange resins

Industries

Environmental ProtectionIndustrial Water TreatmentWastewater TreatmentElectroplating/Surface TechnologyMetal Processing IndustryTextile Industry (PFT Retention)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Plant construction for water treatment and wastewater treatment (Consulting, design, engineering,Engineering–––––
Ion exchange closed-loop systems (AW-IOT 1,000-40,000, rinse water treatment up to 40,000 l/h)Engineering–10800 mm (Width AW-IOT 40,000) × 2000 mm × 2800 mm––Steel (coated steel pipe frame), Ion exchange resins
Reverse osmosis plants (AW-RO 150-5000, permeate up to 15,000 l/h)Engineering–4600 mm × 1400 mm × 1800 mm–––
VE systems (Total desalination, ion exchange process, up to 7500 l/h, conductivity < 10 µS/cm)Engineering–1800 mm × 800 mm × 2250 mm––Steel (coated steel pipe frame), Ion exchange resins, HCl 30%, NaOH 30%
Retardation systems for acid/salt separation (AW-RE 250-5000, extended residence time for anodizingEngineering–2310 mm × 1150 mm × 2200 mm–––
PFT reduction systems (AW-PFT 1,000-15,000, ion exchange process, PFT <10 µg/l)Engineering–––––
Electrolysis cells (AW-ELZ 1-3, metal recovery, cyanide oxidation, membrane electrolysis, 7/14 kW,Engineering–1100 mm × 1100 mm × 1220 mm–––
Precious metal recovery (AW-MR 15-50, ion exchange compact plant for silver and gold)Engineering–900 mm × 400 mm × 1500 mm––Stainless Steel 1.4301 (Pump)
Chromic acid recovery systems (ion exchange + evaporation tower, up to 95% recovery)Engineering–––––
Sand filter systems (AW-KF 2.5-15, pre-filtration up to 15,000 l/h)Engineering–2400 mm × 1250 mm × 2500 mm–––
Mixed-bed filter (polishing of fully desalinated water, ion exchange process)Engineering–––––
Sulfate reduction systems (desalination of reusable rinse water using ion exchange)Engineering–––––
Heavy metal removal (ion exchange treatment of chrome electrolytes, regeneration with H2SO4)Engineering–––––
Batch / continuous wastewater treatment (PLC-supported, plants in any desiredEngineering–––––
Micro, ultra, and nanofiltration according to the membrane processEngineering–––––
Control construction / measurement, control, and regulation technology (PLC, e.g., SIMATIC S7/C7,Engineering–––––
Electrical and piping installation of manufactured plants by field service departmentInstallation–––––
Creation and update of electrical schematics/RI diagrams using AutoCAD/EplanEngineering–––––
Plant service and maintenance (periodic maintenance of wastewater/freshwater treatment,Inspection–––––
Supply of measuring and instrumentation components (pH, redox, temperature, conductivity, andEngineering–––––

Additional services

Consulting, design and engineering of plantsElectrical and piping installationPlant service, periodic maintenance, and inspectionUpdating/Creation of electrical schematics and RI diagrams (AutoCAD/Eplan)Spare parts supply within 24 hoursTraining/Instruction for autonomous plant monitoringControl cabinet construction and PLC programming

Quality

AW-Electronic is certified according to DIN EN ISO 9001 and recognized as a specialist operation under § 19 I WHG and § 62 Abs. 3 AwSV. The goal is the exclusively flawless execution of products and services according to customer quality requirements.

EvidenceMülheim an der Ruhr
ISO 9001
Specialist operation according to WHG (§ 19 I WHG)
Certification according to § 62 Abs. 3 AwSV

History

  1. 1983

    The company has operated under the name AW-Electronic since 1983.

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