Toolmaking for elastomer, injection moulding and joining technology tools as well as mechanical components and fixtures.
AWEMATEC GmbH
Wald-MichelbachNew on Amplifa
About AWEMATEC
AWEMATEC GmbH is a service and manufacturing company in the field of general tool and mechanical engineering technology, headquartered in Wald-Michelbach in the Rhine-Main-Neckar region. The company produces elastomer tools (IM, CM, TM, ITM, ICM) including cold runner technology and temperature-controlled transfer units, thermoplastic and injection moulding tools as well as extrusion tools with extrusion crossheads and nozzle plates, plus tools and fixtures for plastic joining/welding technology, including heated tool, infrared, ultrasonic and laser welding processes. In addition, mechanical components, fixtures and assemblies for production systems, 3D-printed parts in various materials, as well as repairs and modifications are manufactured. The value chain covers consulting, design in CATIA V5, manufacturing on a modern machine park with CNC milling machines, lathes, grinding machines and EDM machines, assembly including electrical and pneumatic planning, as well as service. Since March 2022, 3D printing production has been part of the delivery portfolio. Since 2017, the company has been training career starters.
- Site
- Wald-Michelbach
- Processes
- Elastomer tools (IM, CM, TM, ITM, ICM) incl. cold runner technology and temperature-controlled, Tool surface treatment and coating, Fixtures for components related to the vulcanisation process, Heated tool welding tools, Infrared welding tools, Vibration and linear friction welding tools, Rotational friction welding tools, Ultrasonic welding tools
- Materials
- Elastomers, Thermoplastics, Various materials (insert parts), Various materials (3D printing)
- Certificates
- DIN ISO 9001:2015 (quality management system), DIN ISO 9001:2015, 3D measuring arm up to 2.500 mm, Coordinate measuring machine Hexagon Global Advantage
- Industries
- Toolmaking, Elastomer technology, Plastic joining technology / welding technology, Injection moulding / thermoplastic processing, Mechanical engineering
- 01
Consulting
- 02
Design (CATIA V5)
- 03
Manufacturing
- 04
Tool surface treatment and coating
- 05
Assembly incl. electrical and pneumatic planning
- 06
Quality and measurement inspections
- 07
Project management through to delivery
- 08
Service / repair / modifications
Materials & Processes
Elastomers
Base material for elastomer tools for processes such as IM, CM, TM, ITM and ICM, also with insert parts.
Thermoplastics
Material basis for injection moulding and extrusion tools as well as extrusion crossheads and nozzle plates.
Various materials (3D printing)
Additively manufactured components in various materials since March 2022.
Locations
Wald-Michelbach
DEHeadquarters / Production
- Materials
- Elastomers, thermoplastics, various materials
Components & Tools
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Elastomer tools (IM, CM, TM, ITM, ICM) incl. cold runner technology and temperature-controlledToolmaking / Plastics | – | – | – | – | a wide variety of materials |
| Tool surface treatment and coatingSurface | – | – | – | – | – |
| Fixtures for components related to the vulcanisation processToolmaking / Plastics | – | – | – | – | – |
| Heated tool welding toolsToolmaking / Joining | – | – | – | – | – |
| Infrared welding toolsToolmaking / Joining | – | – | – | – | – |
| Vibration and linear friction welding toolsToolmaking / Joining | – | – | – | – | – |
| Rotational friction welding toolsToolmaking / Joining | – | – | – | – | – |
| Ultrasonic welding toolsToolmaking / Joining | – | – | – | – | – |
| Hot gas welding toolsToolmaking / Joining | – | – | – | – | – |
| Laser welding toolsToolmaking / Joining | – | – | – | – | – |
| Injection moulding tools (thermoplastic tools)Toolmaking / Plastics | – | – | – | – | – |
| Extrusion tools, extrusion crossheads and nozzle platesToolmaking / Plastics | – | – | – | – | – |
| TurningMachining | – | 1000 mm | – | – | – |
| Milling (CNC machining centres, bed-type milling machines)Machining | – | 2500 mm × 1200 mm × 1000 mm | – | – | – |
| Surface grindingMachining | – | 1500 mm × 1000 mm × 600 mm | – | – | – |
| Cylindrical grindingMachining | – | 750 mm × Ø245 mm | – | – | – |
| Sinker EDMMachining | – | 400 mm × 300 mm × 300 mm | – | – | – |
| Wire EDMMachining | – | 400 mm × 300 mm × 220 mm | – | – | – |
| 3D-printed parts in various materialsAdditive | – | – | – | – | various materials |
| Scribing/bluing (spotting press 70t pressing force)Forming | – | – | – | – | – |
| Blasting (blast cabinets)Surface | – | – | – | – | – |
| SawingMachining | – | – | – | – | – |
| Radial drillingMachining | – | – | – | – | – |
| Assembly incl. electrical planning and installationAssembly | – | – | – | – | – |
| Design (CATIA V5), consulting, project managementEngineering | – | – | – | – | – |
| Fill and shrinkage simulation calculationsEngineering | – | – | – | – | – |
| Quality and measurement inspections (3D measuring arm up to 2500mm)Testing | – | 2500 mm | – | – | – |
| Ultrasonic welding (service, ultrasonic systems)Joining | – | – | – | – | – |
25 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Lathe | EMCO Emcomat 20D | 1 | Ø350/190x1000 | – | Wald-Michelbach |
| Lathe | CHALLENGER Microturn | 1 | Ø410/190x1000 | – | Wald-Michelbach |
| Lathe | DMG Mori ecoTurn 510 | 1 | Ø680/300x1050 | – | Wald-Michelbach |
| CNC bed-type milling machine | Kekeisen UBF 2500 | 1 | 2500x1200x1000 | – | Wald-Michelbach |
| CNC machining centre | Deckel-Maho DMU125P | 2 | 1250x800x800 | – | Wald-Michelbach |
| CNC machining centre | DMG Mori CMX 50 U | 1 | 500x450x400 | – | Wald-Michelbach |
| CNC machining centre | DMG Mori DMU monoBlock 75 | 1 | 750x650x560 | – | Wald-Michelbach |
| CNC milling centre | ZPS MCFV 1060 NT | 2 | 1020x610x760 | – | Wald-Michelbach |
| Milling machine | Deckel FP4 MA | 1 | 485x385x380 | – | Wald-Michelbach |
| Surface grinding machine | Stöckel FL60-40 SPS | 1 | 600x400x400 | – | Wald-Michelbach |
| Surface grinding machine | Ziersch & Baltrusch | 1 | 1500x1000x600 | – | Wald-Michelbach |
| Cylindrical grinding machine | Ziersch & Baltrusch | 1 | Ø245x750 | – | Wald-Michelbach |
| Sinker EDM machine | Mitsubishi EA 12V ADVANCE | 1 | 400x300x300 | – | Wald-Michelbach |
| Wire EDM machine | Mitsubishi MV 1200S | 1 | 400x300x220 | – | Wald-Michelbach |
| Measuring machine | Hexagon Global Advantage PC-DMIS | 1 | 700x700x500 | – | Wald-Michelbach |
| Measuring arm | Hexagon Romer Absolut PC-DMIS | 1 | 2500 | – | Wald-Michelbach |
| Ultrasonic system | Branson 5170 | 1 | 20 kHz | – | Wald-Michelbach |
| Ultrasonic system | Branson 8700 | 1 | 20 kHz | – | Wald-Michelbach |
| Ultrasonic system | SoniKKs K5-W | 1 | 20 kHz | – | Wald-Michelbach |
| Spotting press | Reis | 1 | 70t pressing force | – | Wald-Michelbach |
| Assembly machines | – | – | – | – | Wald-Michelbach |
| Sawing machines | – | – | – | – | Wald-Michelbach |
| Radial drilling machines | – | – | – | – | Wald-Michelbach |
| Blast cabinets | – | – | – | – | Wald-Michelbach |
| Grinding machines | – | – | – | – | Wald-Michelbach |
Additional services
Quality
The manufacturing processes are monitored and supported by the DIN ISO 9001:2015 quality system. On-site quality and measurement inspections are available, including a measuring machine (700x700x500 mm) and a 3D measuring arm up to 2.500 mm.
| Evidence | Wald-Michelbach |
|---|---|
| DIN ISO 9001:2015 | |
| 3D measuring arm up to 2.500 mm | |
| Coordinate measuring machine Hexagon Global Advantage |
History
- 2017
Start of training for career starters.
- 2022
Production of 3D-printed parts in various materials has been part of the delivery portfolio since March.