Contract manufacturing of CNC turned parts (Ø 3–300 mm), milled parts and module assembly for single-part and series production
AWS Fertigungstechnik GmbH
Niedernhall (Waldzimmern) · PößneckNew on Amplifa
About AWS Fertigungstechnik
AWS Fertigungstechnik GmbH is a contract manufacturing company headquartered in Niedernhall (Waldzimmern) with a production site in Pößneck. The company manufactures turned parts in a turning range of 3 to 300 mm in diameter (bar work up to 104 mm Ø) and up to 500 mm in length as well as milled parts, and offers the assembly of modules. Lot sizes range from single parts to series of several 100,000 pieces. Parts are made from aluminium, brass, steel, stainless steel and special steels as well as from the plastics PVC, PP, PVDF and PEEK on a machine fleet of nearly 40 CNC machine tools, including automatic lathes, turn-mill centres and 3- to 5-axis machining centres with robot automation. In addition, sawing, honing, vibratory finishing, cleaning (including ultrasonic), laser marking and quality inspection with 3D measuring machines are offered. The company has been certified to DIN EN ISO 9001:2015 for years and employs more than 100 staff.
- Site
- Niedernhall
- Processes
- Turned parts (CNC turning), Milled parts (CNC milling), Module assembly, Contract manufacturing of turned and milled parts, Valve technology, check valves, Marking (laser marking), Cleaning (cleaning system, including ultrasonic), Honing
- Materials
- Aluminium, Brass, Steel, Stainless steel, Special steels, PVC, PP, PVDF
- Certificates
- DIN EN ISO 9001:2015, 3D measuring machines in final inspection
- Founded
- 1999
- Employees
- over 100
- Industries
- Contract manufacturing, Mechanical engineering, Valve technology, Apparatus engineering
- 01
Sawing
- 02
CNC turning
- 03
CNC milling
- 04
Honing
- 05
Vibratory finishing
- 06
Cleaning (ultrasonic)
- 07
Laser marking
- 08
Module assembly
- 09
Quality inspection with 3D measuring machines
Sites
Niedernhall (Waldzimmern)
DEHeadquarters, administration and production (since 2017 shared with AWS Apparatebau); single parts and small series
- Lot size
- Single parts and small series
- Materials
- Aluminium, brass, steel, stainless steel, special steels, plastics
- DMG Gildemeister CTX beta 800 4A
- Emco Hyperturn 65 Powermill/TripleTurn/DuoTurn
- Emco Hyperturn 665 MC Plus y BigBore
- Emco MAXXTurn SMY 65
- Emco VT 250 with pick-up conveyor belt
- Emco Turn 365/E25
- Emcomill 1200
- ACI marking laser
Pößneck
DEProduction site for precision parts in medium and larger lot sizes
- Lot size
- Medium and larger lot sizes, series up to several 100,000 pieces
- Materials
- Aluminium, brass, steel, stainless steel, special steels, plastics
- Index C 100 (4x)
- Index ABC (5x)
- Index G 200 (2x)
- Müga iUltimate-2S with handling robot
- Emco E45 with handling robot
- DMG DMC 65 monoBLOCK (2x)
- DMG Mori DMU 50 (2x)
- Stama MC 526 with robot
- Chiron FZ 12 W
- Dürr EcoCWave cleaning system
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Turned parts (CNC turning)Machining | – | 500 mm × Ø 300 mm (bar work up to Ø 104 mm) | – | Single part – Series of several 100,000 pieces | Aluminium, Brass, Steel, Stainless steel, Special steels, PVC, PP, PVDF, PEEK |
| Milled parts (CNC milling)Machining | – | – | – | Single-part and series production | – |
| Module assemblyAssembly | – | – | – | – | – |
| Contract manufacturing of turned and milled partsMachining | – | – | – | – | – |
| Valve technology, check valvesAssembly | – | – | – | – | – |
| Marking (laser marking)Surface treatment | – | 600 mm × 440 mm | – | – | – |
| Cleaning (cleaning system, including ultrasonic)Surface treatment | – | – | – | – | – |
| HoningSurface treatment | – | – | – | – | – |
| Vibratory finishingSurface treatment | – | – | – | – | – |
| SawingMachining | – | – | – | – | – |
| Quality inspection with 3D measuring machinesInspection | – | – | – | – | – |
24 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC lathe (bar and chuck work, 2 turrets, 2 Y-axes, driven tools) | DMG Gildemeister CTX beta 800 4A | 1 | Spindle bore up to Ø 104 mm, chuck work up to Ø 300 mm | – | Waldzimmern |
| CNC lathe (counter-spindle, milling spindle, Y-axis) | Emco Hyperturn 65 – Powermill | 1 | Spindle bore up to Ø 95 mm, chuck work up to Ø 300 mm | – | Waldzimmern |
| CNC lathe (counter-spindle, 3 turrets, 3 Y-axes) | Emco Hyperturn 65 TripleTurn | 1 | Spindle bore up to Ø 76 mm, chuck work up to Ø 300 mm | – | Waldzimmern |
| CNC lathe (counter-spindle, 2 turrets, 2 Y-axes) | Emco Hyperturn 65 DuoTurn | 1 | Spindle bore up to Ø 76 mm, chuck work up to Ø 300 mm | – | Waldzimmern |
| CNC lathe (counter-spindle, 2 turrets, Y-axis) | Emco Hyperturn 665 MC Plus y BigBore | 3 | Spindle bore up to Ø 76 mm, chuck work up to Ø 300 mm | – | Waldzimmern |
| CNC lathe (counter-spindle, Y-axis) | Emco MAXXTurn SMY 65 | 2 | Spindle bore up to Ø 76 mm, chuck work up to Ø 300 mm | – | Waldzimmern |
| CNC lathe with pick-up conveyor belt (automation) | Emco VT 250 | 1 | Chuck work up to Ø 250 mm | – | Waldzimmern |
| CNC lathe (counter-spindle, 2 turrets, Y-axis) | Emco Hyperturn 45 | 2 | Spindle bore up to Ø 51 mm, chuck work up to Ø 300 mm | – | Waldzimmern |
| Single-spindle CNC lathe (driven tools, tailstock) | Emco Turn 365 | 1 | Spindle bore up to Ø 65 mm, chuck work up to Ø 300 mm | – | Waldzimmern |
| Single-spindle CNC lathe (C-axis, driven tools, tailstock) | Emco Turn E25 | 1 | Spindle bore up to Ø 25.5 mm, chuck work up to Ø 80 mm | – | Waldzimmern |
| 4-axis CNC machining centre with controlled rotary table | Emco Emcomill 1200 | 1 | Travel range 1200 x 600 x 500 mm | – | Waldzimmern |
| Marking laser (diode-pumped solid-state laser Nd:YAG) | ACI | 1 | Working area 600 x 600 x 440 mm | – | Waldzimmern |
| 2-spindle CNC lathe for bar work (3 turrets) | Index C 100 | 4 | Spindle bore up to Ø 42 mm | – | Pößneck |
| 2-spindle CNC lathe for bar work | Index ABC | 5 | Spindle bore up to Ø 60 mm | – | Pößneck |
| 2-spindle CNC lathe for bar work (Y- and B-axis) | Index G 200 | 2 | Spindle bore up to Ø 65 mm | – | Pößneck |
| CNC lathe (counter-spindle, 10 axes, handling robot) | Müga iUltimate - 2S | 1 | Spindle bore up to Ø 42 mm, 48 tool stations | – | Pößneck |
| Cleaning system (hot-air/vacuum drying, ultrasonic) | Dürr EcoCWave | 1 | – | – | Pößneck |
| Single-spindle CNC lathe for bar work with handling robot | Emco E45 | 1 | Spindle bore up to Ø 45 mm | – | Pößneck |
| 5-axis CNC machining centre | DMG DMC 65 monoBLOCK | 2 | Travel range 735 x 650 x 560 mm, 180 tool stations | – | Pößneck |
| 5-axis CNC machining centre | DMG Mori DMU 50 | 2 | Travel range 650 x 520 x 475 mm, 60 tool stations | – | Pößneck |
| 5-axis CNC machining centre with robot loading/unloading | Stama MC 526 | 1 | Travel range 1000 x 400 x 500 mm, 90 tool stations | – | Pößneck |
| 4-axis CNC machining centre with pallet changer | Chiron FZ 12 W | 1 | Travel range 550 x 300 x 500 mm | – | Pößneck |
| Sawing, honing, vibratory finishing and cleaning systems (including ultrasonic) as well as | – | several | – | – | Waldzimmern and Pößneck |
| 3D measuring machine | – | – | – | – | – |
Additional services
Quality
Systematic quality inspections are carried out throughout the entire process chain from incoming goods to delivery; final inspection includes, among other things, testing and documentation with 3D measuring machines. The company has been certified to DIN EN ISO 9001:2015 for years.
| Evidence | Niedernhall (Waldzimmern) | Pößneck |
|---|---|---|
| DIN EN ISO 9001:2015 | ||
| 3D measuring machines in final inspection |
History
- 1974
Founding of AWS Apparatebau in Sindeldorf by Messrs. Arnold, Walter and Stahl; valve technology, check valves and contract manufacturing of turned and milled parts
- 1976
Relocation to Wallbrunnenstraße in Sindeldorf
- 1989
Expansion with a new production hall (topping-out ceremony)
- 1999
Founding of AWS Fertigungstechnik by taking over a manufacturing operation in Rudolstadt; start with five employees and three CNC machine tools
- 2000
Relocation of Fertigungstechnik to Pößneck (1,500 m² of production and administration)
- 2007
Restructuring: AWS Fertigungstechnik with headquarters in Sindeldorf and production site in Pößneck; AWS Apparatebau with headquarters in Forchtenberg
- 2015
Groundbreaking ceremony for the new building in the Waldzimmern industrial park (03.12.2015)
- 2016
Topping-out ceremony of the new building in July
- 2017
Move into the new company building in Waldzimmern/Niedernhall since 02.01.2017; shared company seat of AWS Fertigungstechnik and AWS Apparatebau
- Heute
Over 100 employees, machine fleet of nearly 40 CNC machine tools (automatic lathes, turn-mill centres, machining centres, assembly machines, special machines)