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Manufacturer of concrete manhole precast parts and manhole structures for sewer and civil engineering from Thuringia

AW

AWT-Betonwerk GmbH

Ilmtal-Weinstraße, district Niederreißen (DE)New on Amplifa

Late 1970sFounded as a one-man craft business by Peter Göpel
GmbHLegal form, family-run
Over 40 yearsExperience in sewer and civil engineering
1Production site in Thuringia

About us

AWT-Betonwerk GmbH is a medium-sized, family-run precast concrete plant based in Thuringia with many years of experience in sewer and civil engineering. The company produces manhole base sections and manhole riser components according to DIN EN 1917 – DIN V 4034-1, Type 2 as well as DIN 4034-2, jointless manhole structures such as pump sumps and tanks, as well as special structures such as cable chambers and rectangular structures. In addition, special and custom-made products are manufactured for the trade and planning offices. Production is carried out, among other things, using immediate demoulding (form-hardened) including clinker brickwork execution with invert channel and clinkers according to DIN 4051; robotics and a mixing plant are used at the plant. All products are subject to in-house production control according to DIN EN 206-1/DIN 1045-2 with internal and external monitoring by MFPA Weimar (Betonprüfstelle Apolda concrete testing institute). The company supports customers from the start of planning through consulting and logistics to transport and offers a re-delivery and complaint service. The site with production, warehouse and administration is Niederreißen in the municipality of Ilmtal-Weinstraße.

Site
Ilmtal-Weinstraße, district Niederreißen
Processes
Production of manhole base sections (DIN EN 1917 – DIN V 4034-1, Type 2), Production of manhole riser components (DIN EN 1917 – DIN V 4034-1, Type 2; DIN 4034-2), Jointless manhole structures (pump sumps, tanks), Special structures (cable chambers, rectangular structures, further structures, special and, Immediate demoulding / form-hardened production of manhole base sections incl. clinker brickwork, Final inspection as well as internal and external monitoring according to DIN EN 206-1 / DIN 1045-2, Planning, consulting and engineering for manhole structures (from the start of planning to, Exterior painting / coating of manhole precast parts
Materials
Concrete, Reinforced concrete, Clinker, Stoneware, Polyethylene (PE), PP/GFRP (polypropylene/glass-fibre reinforced plastic), Stainless steel, Steel
Certificates
In-house production control according to DIN EN 206-1/DIN 1045-2 (internal and, In-house production control according to DIN EN 206-1/DIN 1045-2, External monitoring by MFPA Weimar / Betonprüfstelle Apolda
Industries
Sewer construction, Civil engineering, Trade, Planning offices
  1. 01

    Planning and order support

  2. 02

    Concrete manhole and mixing plant technology with robotics

  3. 03

    Immediate demoulding / form-hardened production

  4. 04

    Final inspection

  5. 05

    Internal and external monitoring

  6. 06

    Logistics, transport and dispatch

  7. 07

    Re-delivery service and complaint handling

Materials and processes

Beton

Concrete

Base material for manhole base sections, riser components and special structures.

Stahlbeton

Reinforced concrete

Reinforced concrete for load-bearing manhole and structural elements.

Klinker

Clinker (DIN 4051)

For clinker brickwork executions of invert channels in manhole base sections.

Steinzeug

Stoneware

For channels and linings in manhole structures.

PE

Polyethylene (PE)

Component for bead stones and accessories in the manhole area.

PP/GFK

PP/GFRP (polypropylene/glass-fibre reinforced plastic)

For channels, brackets and accessory parts in manhole structures.

Edelstahl

Stainless steel

For brackets and climbing equipment in manhole structures.

Stahl

Steel

For brackets, rungs and reinforcement in manhole construction.

PVC

PVC

For sealing elements and accessories at manhole connections.

SE

Immediate demoulding (form-hardened production)

Process for manhole base sections including clinker brickwork execution.

Site

Niederreißen

DE

Production site with warehouse and administration building

Materials
Concrete, reinforced concrete, clinker, stoneware, PE, PP/GFRP, stainless steel, steel, PVC
  • Robotics
  • Mixing plant
  • Moulds/formwork for manhole precast parts

Industries

Sewer constructionCivil engineeringTradePlanning offices

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Production of manhole base sections (DIN EN 1917 – DIN V 4034-1, Type 2)Casting––––Concrete, Reinforced concrete, Clinker, Stoneware, PE, PP/GFRP
Production of manhole riser components (DIN EN 1917 – DIN V 4034-1, Type 2; DIN 4034-2)Casting––––Concrete, Reinforced concrete
Jointless manhole structures (pump sumps, tanks)Casting––––Concrete, Reinforced concrete
Special structures (cable chambers, rectangular structures, further structures, special andCasting––––Concrete, Reinforced concrete
Immediate demoulding / form-hardened production of manhole base sections incl. clinker brickworkCasting––––Concrete, Clinker, Stoneware
Final inspection as well as internal and external monitoring according to DIN EN 206-1 / DIN 1045-2Testing–––––
Planning, consulting and engineering for manhole structures (from the start of planning toEngineering–––––
Exterior painting / coating of manhole precast partsSurface––––Concrete, Reinforced concrete

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Robotics / robot system––––Ilmtal-Weinstraße, district Niederreißen
Mixing plant (mixing plant operator wanted)–1––Ilmtal-Weinstraße, district Niederreißen
Moulds/formwork for manhole precast parts––––Ilmtal-Weinstraße, district Niederreißen

Additional services

Planning and order supportConsultingLogistics, transport and dispatch (with partner haulage companies)Special and custom-made productsQuality assurance / testing and monitoringRe-delivery service and complaint handling

Quality

The products are subject to in-house production control according to DIN EN 206-1/DIN 1045-2 with internal and external monitoring. External monitoring is carried out by MFPA Weimar (Betonprüfstelle Apolda concrete testing institute) and comprises initial testing, control of internal monitoring as well as random sample testing of the manhole precast parts.

EvidenceNiederreißen
In-house production control according to DIN EN 206-1/DIN 1045-2
External monitoring by MFPA Weimar / Betonprüfstelle Apolda

History

  1. Ende der

    Founded as a one-man craft business by Peter Göpel with installation of wastewater treatment plants for the Weimar/Apolda region.

  2. 1980er

    Approval as a civil engineering company.

  3. Nach der

    Construction of today's concrete plant by Peter and Katrina Göpel as a new precast parts plant with state-of-the-art technology.

  4. 2017

    Taken over by the succeeding generation; continued as a family business with investments in robotics.

  5. 2018

    Participation of employees in an FTI-funded research study on the chemical durability and mechanical properties of manhole structures.

  6. 2022

    Employee participation in the E-Schein training course (advanced concrete technology training) at the Weiterbildungszentrum Betonbau Apolda continuing education centre (MFPA), funded by the Free State of Thuringia/ESF.

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