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axxo – Fertigung

Manufacturer of custom acrylic products, tombstones, PoS displays, lighting technology and concrete/sandstone-cast promotional items from its own manufactory

AX

axxo Service+Production GmbH

KorbußenNew on Amplifa

1991Founded
approx. 46Employees (as of 2019)
1 locationKorbußen, Thuringia
3050 x 2050 mmWorking area of gantry milling machine
B2BBusiness model

About axxo Service+Production

axxo Service+Production GmbH in Korbußen (Thuringia) develops and produces custom products made of acrylic glass (PMMA/Plexiglas) as well as combinations with concrete, sandstone casting, wood, metal and glass. The product range includes financial tombstones and deal toys, trophies and awards, PoS displays, illuminated letters and light boxes, technical plastic parts as well as embedments and rolled acrylic products. Production covers the entire process: CNC sheet cutting, laser cutting and engraving, CNC milling, edge polishing and high-gloss polishing, screen and UV digital printing, hot forming, annealing and the patented rolling of acrylic sheets. In addition to acrylic glass, PET, PVC, SAN, polycarbonate and PU are also processed; since the acquisition of the Schönpfeffer manufactory (2019), also ecological promotional items made of concrete and ceramic casting. Customers come from industries such as retail and logistics, finance, pharmaceuticals, mechanical engineering, medical and laboratory technology, electronics and the food industry; in 2016, among other things, axxo carried out a major order to convert around 1000 washing machines for Miele. The company was founded in 1991, employs around 46 staff and operates exclusively in the B2B sector.

Site
Korbußen
Processes
CNC milling (plastics), Laser cutting, Laser engraving / 3D laser subsurface engraving, Sheet cutting, Edge processing / edge polishing, High-gloss polishing, Screen printing, Digital printing / direct printing on plastic, glass and metal
Materials
Acrylic glass (PMMA), Plexiglas, PET, PVC, SAN, Polycarbonate (PC), PU, Concrete
Founded
1991
Employees
approx. 46
Industries
Automotive, Construction, Chemicals, Energy, Finance, Retail and logistics
  1. 01

    Consulting

  2. 02

    Product development & design (3D drafts, technical drawings)

  3. 03

    Sheet cutting

  4. 04

    Laser cutting / laser engraving

  5. 05

    CNC milling

  6. 06

    Edge processing & polishing

  7. 07

    Screen printing / digital printing

  8. 08

    Hot forming / annealing / rolling

  9. 09

    Surface treatment

  10. 10

    Assembly, packaging & shipping

Materials & Processes

PMMA

Acrylic glass (PLEXIGLAS®)

Core material for tombstones, trophies, displays, lighting technology, embedments and rolled products.

PET

PET

For laser-cut and milled technical parts such as front panels and machine guards.

PVC

PVC

Milled for technical plastic parts with the required material properties.

PC

Polycarbonate (PC)

For milled parts, front panels and machine guards with high impact resistance.

PU

PU

Milled parts for technical applications, e.g. with sliding or impact resistance.

SAN

SAN

Hot formed together with PET and PVC.

BETON

Concrete & sandstone casting

Ecological promotional items, tombstones and displays, handcrafted in the manufactory.

KERAM

Ceramic casting

Used since 2019 for ecological promotional items.

HOLZ

Wood (FSC-certified)

Combined with acrylic glass for sustainable displays, light boxes and tombstones.

MET

Metal

For bases, elements and tombstones, including anodizing or chrome plating.

GLAS

Glass

Directly printable in UV digital printing and a component of material mixes.

HS

Rigid foam

Material for displays.

Locations

Standort Korbußen

Korbußen

DE

Administrative and production site

Lot size
Prototype up to series production quantities
Materials
Acrylic glass, PET, PVC, SAN, PC, PU, concrete, sandstone casting, wood, metal, glass
  • CNC sheet cutting system Schelling with rotating air-cushion table
  • 2 laser cutting systems (up to 1500 watts)
  • Laser cutting and engraving system
  • Gantry milling machine 3050 x 2050 mm
  • CNC machining center 800 x 500 mm (aviation industry)
  • Screen printing machine Thieme (1400 x 1000 mm) with automated sheet cleaning
  • UV digital printing machines
  • Edge processing, chamfer milling and polishing machines
  • Table circular saws with cooling
  • Bending presses for hot forming
  • Ovens for annealing and hot forming
  • Rolling system for acrylic/Plexiglas sheets

Products & Components

Financial Tombstones & Deal Toys
Financial Tombstones & Deal ToysAcrylic glass, concrete, wood, metal · Finance
PoS sales displays (floor and counter displays)
PoS sales displays (floor and counter displays)CNC milling, bonding, bending · Retail
Illuminated letters & light boxes
Illuminated letters & light boxesLaser cutting, hot forming · Retail & real estate
Technical plastic parts (front panels, machine guards, analysis containers)
Technical plastic parts (front panels, machine guards, analysis containers)CNC milling, laser cutting · Mechanical engineering & medical technology
Embedments in acrylic glass
Embedments in acrylic glassCasting/rolling · Pharmaceuticals & industry
Concrete & sandstone-cast promotional items
Concrete & sandstone-cast promotional itemsCasting, digital printing · Retail & finance
Trophies & awards with 3D laser engraving
Trophies & awards with 3D laser engravingLaser, screen printing · all industries
Shopfitting elements & 3D letters
Shopfitting elements & 3D lettersCNC milling, printing · Retail

Inside the production

Acrylic glass processing – CNC milling
Acrylic glass processing – CNC milling
Surface treatment
Surface treatment
Team in the manufactory
Team in the manufactory
Production
Production
Acrylic glass display
Acrylic glass display
Acrylic illuminated letters
Acrylic illuminated letters
Custom wall panels
Custom wall panels
Assembly & kitting
Assembly & kitting

Industries

AutomotiveConstructionChemicalsEnergyFinanceRetail and logisticsReal estateIndustryPharmaceuticalsTechnologyMechanical engineeringMedical technologyLaboratory technologyElectronicsFood industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
CNC milling (plastics)Machining–3050 mm (gantry milling machine)––Acrylic glass, PVC, PU, Polycarbonate
Laser cuttingMachining––––Acrylic glass, Plastic
Laser engraving / 3D laser subsurface engravingSurface––––Acrylic glass
Sheet cuttingMachining––––Acrylic glass
Edge processing / edge polishingSurface––––Acrylic glass, Plexiglas
High-gloss polishingSurface––––Acrylic glass
Screen printingSurface–1400 x 1000 mm print format––Acrylic glass
Digital printing / direct printing on plastic, glass and metalSurface––––Acrylic glass, Glass, Metal
Hot forming / bendingPlastics––––Acrylic glass, PET, PVC, SAN
AnnealingHeat treatment––––Acrylic glass, Plexiglas
Rolling (patented technology)Plastics––––Acrylic glass, Plexiglas
Embedding / casting in acrylic glassPlastics––––Acrylic glass
BondingJoining––––Acrylic glass
PaintingSurface–––––
Chrome platingSurface––––Metal
SandblastingSurface–––––
AnodizingSurface––––Metal
Concrete and sandstone castingCasting––––Concrete, Sandstone
Kitting, packaging and shippingAssembly–––––
Product development & design (3D drafts, technical drawings)Engineering–––––

14 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC-controlled sheet cutting systemSchelling1with rotating air-cushion table–Korbußen
Laser cutting system–2up to 1500 watts of power–Korbußen
Laser cutting and engraving system–1––Korbußen
Gantry milling machine–13050 x 2050 mm–Korbußen
CNC machining center–1800 x 500 mm–Korbußen
Screen printing machineThieme11400 x 1000 mm print format, with automated sheet cleaning–Korbußen
Digital printing machine (UV)–1Direct printing on acrylic, glass, metal2015Korbußen
Edge processing machines–several––Korbußen
Chamfer milling machines–several––Korbußen
Polishing machines–several––Korbußen
Table circular saws with cooling–several––Korbußen
Bending presses–severalHot forming of plastic sheets–Korbußen
Ovens for annealing and hot forming–several––Korbußen
Rolling system–1seamless rolling of acrylic/Plexiglas sheets–Korbußen

Additional services

Product development & design (3D drafts, technical drawings)Acrylic glass processing (laser cutting, CNC milling, hot forming, rolling, edge polishing)Screen printing and digital/direct printingSurface treatmentKittingAssembly, packaging & shippingConsulting3D laser engravingEmbedments in acrylic glass

Reference customers

Miele (major order to convert around 1000 washing machines, 2016)Reference projects: VARTA, WMF, Q Park, Fiege, ATR, GFKL, Red Bull
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