Development and manufacturing of valves, corrugated tubes, corrugated hoses and machined parts for fluids, gases and medical technology
AZ INTEC GmbH
09526 Olbernhau, DE · 09526 Olbernhau (AZ Produktion GmbH), DE · 67173 Tulešice, CZ · Wigan (Billinge), GB · 08740 Sant Andreu de la Barca (Barcelona), ES · 1420 Trbovlje, SINew on Amplifa
About AZ INTEC
AZ INTEC GmbH develops and manufactures valves, piping systems, stainless steel corrugated tubes, corrugated hoses, container components and assemblies for fluids, fuel gases, technical and medical gases. The product range spans shut-off valves up to DN 350 and pressures up to 500 bar, corrugated hose systems (DN 6–50) and corrugated tube systems (DN 8–25), through to custom-made products and heat transfer stations. Manufacturing covers CNC turning and milling of ready-to-install parts, welded and brazed joints, container construction, assembly, coating of corrugated tubes as well as cleanroom production of valves to medical standards. Materials are primarily stainless steel (including 1.4404) and brass. The group produces at its sites in Olbernhau (DE) and Tulešice (CZ) and sells via offices in the United Kingdom, Spain and Slovenia. Customers include heating and solar thermal, gas distribution, plant engineering, medical and safety technology.
- Site
- Olbernhau
- Processes
- Machining (CNC turning and milling, ready-to-install parts from drawings), CNC turning, CNC milling, Container construction, Welded and brazed joints / complex assemblies, Assembly of units (heat transfer stations, interconnections, container closures), Production of corrugated hoses (from strip steel, braiding, plastic sheathing, connections), Corrugated tube production incl. connections, coating, insulation (DN 8 to DN 25)
- Materials
- Stainless steel 1.4404 (AISI 316L), Strip steel (for corrugated hoses), Brass (raw materials with lead content max. 3.5% for machinability), Plastic (corrugated hose sheathing, plastic container venting), Stainless steel (general, corrugated hose/tube systems), Stainless steel (general), Brass (lead content max. 3.5%), CNC turning and milling
- Certificates
- ISO 9001:2015, ISO 14001:2015
- Founded
- 1979
- Industries
- Heating engineering, Solar thermal, Plant engineering, Medical technology, Gas distribution, Municipal utilities
- 01
Development and design
- 02
CNC machining (turning, milling)
- 03
Corrugated tube and hose production from strip steel (braiding, sheathing)
- 04
Welding, brazing, container construction
- 05
Assembly of valves and assemblies (also cleanroom)
- 06
Coating
- 07
Testing and quality control
- 08
Finishing, packaging with customer label
- 09
Warehouse and transport logistics incl. customs formalities
Materials and Processes
Stainless steel 1.4404 (AISI 316L)
Material of the stainless steel corrugated tubes, corrugated hoses and system connections, e.g. DVGW-certified drinking water and gas lines.
Stainless steel (general)
Base material for corrugated hose and tube systems as well as container and valve construction.
Brass (lead content max. 3.5%)
Raw material for machinable valve components with documented RoHS/REACH compliance.
CNC turning and milling
Production of ready-to-install, process-capable parts from drawings for fluids and gases, from medical to agricultural engineering.
Corrugated tube and hose production
In-house braiding and sheathing lines for corrugated hoses to DIN 3383/3384 and EN 14800, from strip steel to finished product.
Cleanroom production
Manufacture of valves to medical standards in cleaning rooms with strict purity and hygiene requirements.
Sites
Olbernhau – AZ INTEC GmbH (Jagdweg 1)
DEHeadquarters: development, production, sales
- Materials
- Stainless steel, brass
- Corrugated tube production lines
- Braiding machines
- Cleanroom
- Cleaning systems
Olbernhau – AZ Produktion GmbH (Saigerhüttenstraße 6)
DEManufacturing of valves, gas equipment, piping systems and assemblies
- Materials
- Stainless steel, brass
- Cleaning systems
Olbernhau – AZ Produktion GmbH (Hammergasse 5)
DEMachining: CNC turned and milled parts for fluids and gases
- Lot size
- Single parts to series
- Materials
- Stainless steel, brass
- CNC lathes
- CNC milling machines
Tulešice – AZ INTEC PRO s.r.o.
CZManufacturing of metal hoses and stainless steel corrugated tubes; sales Eastern Europe
- Materials
- Stainless steel
- Cleaning systems
Wigan (Billinge) – AZ INTEC Ltd.
GBSales UK/Ireland; custom-made products on site (medical, safety and energy technology)
Sant Andreu de la Barca – AZ-Broquetas S.L.
ESSales Spain, Portugal, Maghreb; focus on corrugated tube and hose systems
Trbovlje – AZ Jordan d.o.o.
SISales Southeast Europe and UAE; focus on corrugated tubes and hoses
Products and Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Machining (CNC turning and milling, ready-to-install parts from drawings)Machining | – | – | – | – | Stainless steel, Brass |
| CNC turningMachining | – | – | – | – | – |
| CNC millingMachining | – | – | – | – | – |
| Container constructionJoining | – | – | – | – | Stainless steel |
| Welded and brazed joints / complex assembliesJoining | – | – | – | – | Stainless steel |
| Assembly of units (heat transfer stations, interconnections, container closures)Assembly | – | – | – | – | – |
| Production of corrugated hoses (from strip steel, braiding, plastic sheathing, connections)Joining | – | – | – | DN 6 – DN 50 | Stainless steel, Plastic |
| Corrugated tube production incl. connections, coating, insulation (DN 8 to DN 25)Joining | – | – | – | DN 8 – DN 25 | Stainless steel 1.4404 (AISI 316L) |
| Valve manufacturing (shut-off valves, special valves, up to DN 350, pressures up to 500 bar)Assembly | – | – | – | – | Brass, Stainless steel |
| Cleanroom production (valves to medical standards)Assembly | – | – | – | – | – |
| Coating of corrugated tubes (e.g. for aggressive atmospheres)Surface | – | – | – | – | Stainless steel |
| Development and design of custom-made products (one-off pieces to complete solutions)Engineering | – | – | – | 1 piece | – |
| Testing and quality control (in-house internal checks, DVGW/TÜV inspections)Testing | – | – | – | – | – |
| Final finishing/packaging with customer label (contract manufacturing, finishing)Assembly | – | – | – | – | – |
6 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC lathes | – | – | – | – | AZ Produktion GmbH, Hammergasse 5, Olbernhau |
| CNC milling machines | – | – | – | – | AZ Produktion GmbH, Hammergasse 5, Olbernhau |
| Braiding machines (corrugated hose production) | – | – | – | – | Olbernhau |
| Corrugated tube production lines | – | – | – | – | Olbernhau |
| Cleaning systems | – | – | – | – | Germany and Czech Republic |
| Cleanroom | – | – | – | – | Olbernhau |
Additional services
Reference customers
Quality and Certification
Production is certified to ISO 9001:2015 and ISO 14001:2015 (TÜV SÜD); products are tested according to DVGW, ÖVGW, SVGW and TÜV inspections. Internal checks according to in-house specifications, some exceeding standard requirements, complement the external certification.
| Evidence | AZ INTEC GmbH (Olbernhau) | AZ Produktion GmbH (Saigerhüttenstr.) | AZ Produktion GmbH (Hammergasse) |
|---|---|---|---|
| ISO 9001:2015 | |||
| ISO 14001:2015 |
History
- 1979
Foundation of AZ Industriebedarf GmbH
- 1993
New sites in Weilrod and Olbernhau
- 1996
Foundation of AZ-Pokorny s.r.o., Czech Republic
- 1998
Foundation of AZ Profitor Sp. z o.o., Poland
- 2001
Plant II in Olbernhau is established
- 2003
Foundation of AZ Gastechnik GmbH; expansion of AZ-Pokorny, Czech Republic
- 2005
Foundation of AZ-Flowtech Ltd., Manchester (GB); expansion of AZ-Pokorny
- 2007
New warehouse in Olbernhau; acquisition of Olbernhauer Metallbearbeitung GmbH (OMB)
- 2008
Expansion of AZ-Pokorny production; foundation of AZ Jordan d.o.o., Slovenia
- 2011
Foundation of AZ-Broquetas S.L., Barcelona; expansion of AZ Industrietechnik Olbernhau
- 2016
Merger into AZ INTEC GmbH