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B&K Elektronik – Fertigung

EMS provider for PCB assembly, cable assembly and electronic assemblies

B&K Elektronik Logo

B&K - Elektronik GmbH

MannheimNew on Amplifa

GmbHLegal form
HRB 711457, Mannheim District CourtCommercial register
MannheimLocation
ISO 9001:2015Certification

About B&K - Elektronik

B&K - Elektronik GmbH is an EMS provider (Electronic Manufacturing Services) based in Mannheim in the Rhine-Neckar region. The company assembles printed circuit boards using SMD and THT technology — from prototypes to small series to volume production — and manufactures electronic assemblies, modules and devices to J-Std 001 or IPC-A-610 (Class 1–3). In addition, B&K Elektronik offers cable assembly: individual cables, wiring harnesses and special cables are manufactured using soldering, pressing or crimping techniques in accordance with IPC/WHMA-A-620. Material procurement is handled either by consignment or by the company itself, depending on the customer's preference; turnkey orders from development through to the finished PCB are also accepted. The SMD component spectrum includes chips from 0201, MELF from 0102, SO, SOT and PLCC packages, QFP up to 55 x 55 mm with 0.4 mm pitch, connectors and BGAs. Production in Mannheim is certified to ISO 9001:2015.

Site
Mannheim
Processes
SMD assembly (manual and machine, 01005, FBGA, CSP, TQFP), THT assembly (manual), THT dip soldering / wave soldering (leaded and lead-free, SEHO GoWave / SEHO), Reflow soldering / vapour phase soldering (leaded and lead-free), Stencil printing (fully automatic and for prototypes/small series), Manufacture of electronic assemblies, modules and devices (to J-STD-001 / IPC-A-610 Cat. 1–3), Cable assembly: individual cables, wiring harnesses, special cables using soldering, pressing or, Crimping, pressing, compression clamps, screwing, soldering
Materials
Printed circuit boards, Wire, Coaxial cable, Flat cable, Round cable, Ferrules, Cable lugs, Connectors
Certificates
ISO 9001:2015, IPC-A-610 / J-STD-001 (Cat. 1–3), IPC/WHMA-A-620 (Cat. 1–3)
Industries
Electronics / EMS services
  1. 01

    Material procurement (consignment or procurement by B&K)

  2. 02

    Stencil printing

  3. 03

    SMD assembly / THT assembly

  4. 04

    Reflow/vapour phase soldering or wave soldering

  5. 05

    Optical and electrical testing

  6. 06

    Cable assembly

  7. 07

    Manufacture of assemblies, modules and devices

Processes & Components

SMD

SMD components

Assembly of chips from 0201, MELF from 0102, SO, SOT, PLCC, QFP up to 55 x 55 mm (0.4 mm pitch), connectors and BGAs.

THT

THT components

Manual through-hole assembly followed by dip or wave soldering.

KAB

Wire, coaxial, flat and round cables

Processing into individual cables, wiring harnesses and special cables including ferrules, cable lugs and connectors.

Locations

Standort Mannheim

Mannheim

DE

Headquarters, production, EMS services

Lot size
Prototypes, small series, volume production
Materials
Printed circuit boards, electronic components, wire, coaxial, flat and round cables
  • Autotronik BS1400 (fully automatic stencil printer)
  • Paggen SD240 (stencil printer for prototypes/small series)
  • Autotronik BA389F3 (SMD assembly, 3 heads, up to 650 x 460 mm)
  • Heeb Innoplacer (SMD assembly, 1 head, up to 400 x 300 mm)
  • Asccon VP-1000 (vapour phase soldering, leaded and lead-free)
  • SEHO GoWave (lead-free wave soldering)
  • SEHO wave soldering system, leaded
  • AOI (Automated Optical Inspection)
  • Microscopes for solder joint inspection
  • Drying system for printed circuit boards and assemblies

Manufacturing Services

Assembled PCB (SMD/THT)
Assembled PCB (SMD/THT)PCB assembly · Electronics/EMS
Wiring harness
Wiring harnessCable assembly · Electronics/EMS
Assembled cables
Assembled cablesCrimping, pressing, soldering · Electronics/EMS

Inside the production

Stencil printer Autotronik BS1400
Stencil printer Autotronik BS1400
Stencil printer Paggen SD240
Stencil printer Paggen SD240
SMD placement system Autotronik BA389F3
SMD placement system Autotronik BA389F3
SMD placement system Heeb Innoplacer
SMD placement system Heeb Innoplacer
Vapour phase soldering system Asccon VP-1000
Vapour phase soldering system Asccon VP-1000
Wave soldering system SEHO GoWave (lead-free)
Wave soldering system SEHO GoWave (lead-free)
Wave soldering system SEHO (leaded)
Wave soldering system SEHO (leaded)
Drying of printed circuit boards and assemblies
Drying of printed circuit boards and assemblies
Cable assembly
Cable assembly
Cable assembly
Cable assembly
Cable assembly
Cable assembly
Cable assembly
Cable assembly
Cable assembly
Cable assembly
Quality assurance
Quality assurance
EMS services
EMS services
ISO-9001 certification
ISO-9001 certification

Industries

Electronics / EMS services

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
SMD assembly (manual and machine, 01005, FBGA, CSP, TQFP)Assembly–650x460 mm (PCB, machine)––Printed circuit boards, electronic components
THT assembly (manual)Assembly––––Printed circuit boards, electronic components
THT dip soldering / wave soldering (leaded and lead-free, SEHO GoWave / SEHO)Joining––––Printed circuit boards
Reflow soldering / vapour phase soldering (leaded and lead-free)Joining––––Printed circuit boards
Stencil printing (fully automatic and for prototypes/small series)Assembly––––Printed circuit boards
Manufacture of electronic assemblies, modules and devices (to J-STD-001 / IPC-A-610 Cat. 1–3)Assembly–––––
Cable assembly: individual cables, wiring harnesses, special cables using soldering, pressing orJoining––––Wire, coaxial cable, flat cable, round cable, ferrules, cable lugs, connectors
Crimping, pressing, compression clamps, screwing, solderingJoining––––Cables, connectors
Drying of printed circuit boards and assembliesSurface––––Printed circuit boards, assemblies
Optical quality control (microscope, AOI)Testing–––––
Electrical testing: functional tests, leakage current/insulation resistance measurement,Testing–––––
Rework (reworking/component exchange)Assembly––––Printed circuit boards

9 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Fully automatic stencil printerAutotronik BS1400–––Mannheim
Stencil printer (prototypes/small series)Paggen SD240–––Mannheim
SMD placement system (3 placement heads)Autotronik BA389F3–PCBs up to 650x460mm–Mannheim
SMD placement system (1 placement head)Heeb Innoplacer–PCBs up to 400x300mm–Mannheim
Vapour phase soldering systemAsccon VP-1000–––Mannheim
Lead-free wave soldering systemSEHO GoWave–––Mannheim
Leaded wave soldering systemSEHO–––Mannheim
AOI (Automated Optical Inspection)––––Mannheim
Microscopes (solder joint inspection)––––Mannheim

Additional services

PCB assembly SMD and THT (prototypes, small series, volume production)Cable assembly (individual cables, wiring harnesses, special cables)Quality assurance (optical inspection, AOI, electrical testing, functional tests)Manufacture of electronic assemblies, modules and devicesMaterial consignment or procurementTechnical customer consultingDevelopment through to the finished PCB

Quality

All manufactured printed circuit boards and assemblies undergo optical quality control by microscope and AOI; in addition, functional tests, leakage current and insulation resistance measurements, high-voltage tests as well as wiring and pull-out tests are carried out. Manufacturing is performed in accordance with J-Std 001 or IPC-A-610 (Cat. 1–3) and IPC/WHMA-A-620 (Cat. 1–3); employees are regularly trained and recertified via a soldering passport every two years.

EvidenceMannheim
ISO 9001:2015
IPC-A-610 / J-STD-001 (Cat. 1–3)
IPC/WHMA-A-620 (Cat. 1–3)
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