Toolmaking, jig and fixture building, custom machine and plant engineering with in-house design, manufacturing and control system building
b & p Metalltechnik GmbH
Thetener Straße 20, 57368 Lennestadt · GermanyNew on Amplifa
About b & p Metalltechnik GmbH
b & p Metalltechnik GmbH was founded in 2001 in Lennestadt in the Sauerland region and manufactures stamping, bending, progressive compound and complete cutting dies as well as single- and multi-cavity injection moulding tools from prototype through to series handover. Further core areas are jig and fixture building with clamping, testing and welding fixtures and gauges, custom machine and plant engineering including servo-hydraulic presses, and automation solutions ranging from rotary indexing systems with robot handling to fully automated assembly. Design, control system and control cabinet building as well as mechanical manufacturing are carried out in-house. The machine park includes CNC milling machines (3- and 5-axis), CNC turning, cylindrical and surface grinding as well as wire and die-sinker EDM. Customers come from a wide range of industries. The company operates on 1,500 m² in Lennestadt (Kreis Olpe, NRW) and is certified to DIN EN ISO 9001.
- Site
- Lennestadt
- Processes
- Toolmaking – stamping dies, Toolmaking – bending tools, Toolmaking – progressive compound dies, Toolmaking – complete cutting dies, Injection moulding tools (single- and multi-cavity), CNC milling (3-axis), 5-axis machining / 5-axis simultaneous milling, CNC turning
- Materials
- Metal / metal engineering (general), Plastics (for injection moulding tools), Metal (various materials), Injection moulding tools for plastics, CNC milling (3- and 5-axis), CNC turning and conventional turning, Wire and die-sinker EDM, Cylindrical and surface grinding
- Certificates
- DIN EN ISO 9001
- Founded
- 2001
- Industries
- Cross-industry, cross-industry
- 01
Design and conceptualisation
- 02
CNC milling (3-/5-axis)
- 03
CNC turning
- 04
Grinding (cylindrical/surface)
- 05
Wire and die-sinker EDM
- 06
Control system and control cabinet building
- 07
Assembly through to final assembly
- 08
Quality assurance and logistics
Materials and Processes
Metal (various materials)
Base material for tool, fixture and machine building with mechanical manufacturing in-house.
Injection moulding tools for plastics
Single- and multi-cavity injection moulding tools for plastics processing.
CNC milling (3- and 5-axis)
Machining up to 2320 x 710 x 610 mm as well as 5-axis simultaneous machining for complex geometries.
CNC turning and conventional turning
Turning up to Ø250 x 500 mm (CNC) and Ø200 x 1000 mm (conventional).
Wire and die-sinker EDM
EDM processes for precise contours and difficult-to-machine areas in toolmaking.
Cylindrical and surface grinding
Fine machining up to Ø160 x 500 mm (cylindrical) or 1540 x 640 x 440 mm (surface).
Lennestadt Site
Lennestadt
DEHeadquarters, production and administration
- Materials
- Metal, plastics (injection moulding tools)
- MT-Rent V232F machining centre (2320 x 710 x 610, 40-tool changer)
- POSMill E2050 machining centre (2050 x 1150 x 700, 60-tool changer)
- POSMill CE1000 machining centre (1000 x 600 x 600, 40-tool changer)
- MTcut UE110-5A 5-axis machining centre (X1100 Y610 Z610, rotary table Ø610)
- MT EVO UEF150(H)-5ASI vertical machining centre for 5-axis simultaneous machining (90-tool changer)
- Saeilo LT-20M CNC lathe with driven tools (Ø250 x 500)
- Epple conventional lathe (Ø200 x 1000)
- Ribon RUR 500 cylindrical grinding machine (Ø160 x 500)
- Kent KGS 615-WMA2 surface grinding machine (1540 x 640 x 440)
- Kent KGS 510-AHD surface grinding machine (1040 x 540 x 340)
- 2x Mitsubishi MV2400-S wire EDM machine (600 x 400 x 425)
- Charmilles Roboform 200 die-sinker EDM machine (320 x 220 x 300, 4-tool changer)
- 250 t tryout hydraulic press
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Toolmaking – stamping diesToolmaking/Forming | – | – | – | – | Metal |
| Toolmaking – bending toolsToolmaking/Forming | – | – | – | – | Metal |
| Toolmaking – progressive compound diesToolmaking/Forming | – | – | – | – | Metal |
| Toolmaking – complete cutting diesToolmaking/Forming | – | – | – | – | Metal |
| Injection moulding tools (single- and multi-cavity)Plastics | – | – | – | – | Plastics |
| CNC milling (3-axis)Machining | – | 2320 mm × 710 mm × 610 mm | – | – | Metal, various materials |
| 5-axis machining / 5-axis simultaneous millingMachining | – | 1100 mm × 610 mm × 610 mm | – | – | Metal |
| CNC turningMachining | – | 500 mm × Ø250 mm | – | – | Metal |
| Conventional turningMachining | – | 1000 mm × Ø200 mm | – | – | Metal |
| Cylindrical grindingMachining | – | 500 mm × Ø160 mm | – | – | Metal |
| Surface grindingMachining | – | 1540 mm × 640 mm × 440 mm | – | – | Metal |
| Wire EDMMachining/EDM | – | 600 mm × 400 mm × 425 mm | – | – | Metal |
| Die-sinker EDMMachining/EDM | – | 320 mm × 220 mm × 300 mm | – | – | Metal |
| Jig and fixture building (clamping, testing and welding fixtures, gauges, dimensional gauges, formEngineering/Assembly | – | – | – | – | various materials |
| Special plant construction / custom machine and plant engineeringAssembly/Engineering | – | – | – | – | Metal |
| Servo-hydraulic presses / hydraulic presses (development and construction)Forming/Engineering | – | – | – | – | Metal |
| Automation / automation solutions (rotary indexing systems, robot handling, fully automatedAssembly/Engineering | – | – | – | – | Metal |
| Control system building (control cabinet building, programming)Engineering/Assembly | – | – | – | – | – |
| Design (in-house design department)Engineering | – | – | – | – | – |
| Assembly (manual workstation through to final assembly)Assembly | – | – | – | – | – |
| Quality assurance – measurement with Faro measuring armTesting | – | – | – | – | – |
| Hardness testing using the Rockwell method (HRC)Testing | – | – | – | – | Metal |
13 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Machining centre | MT-Rent V232F | 1 | 2320 x 710 x 610, 40-tool changer | – | Lennestadt |
| Machining centre | POSMill E2050 | 1 | 2050 x 1150 x 700, 60-tool changer | – | Lennestadt |
| Machining centre | POSMill CE1000 | 1 | 1000 x 600 x 600, 40-tool changer | – | Lennestadt |
| 5-axis machining centre | MTcut UE110-5A | 1 | X 1,100 Y 610 Z 610, rotary table diameter 610 | – | Lennestadt |
| Vertical machining centre for 5-axis simultaneous machining | MT EVO UEF150(H)-5ASI | 1 | 90-tool changer | – | Lennestadt |
| CNC lathe with driven tools | Saeilo LT-20M | 1 | Ø250 x 500 | – | Lennestadt |
| Conventional lathe | Epple | 1 | Ø200 x 1000 | – | Lennestadt |
| Cylindrical grinding machine | Ribon RUR 500 | 1 | Ø160 x 500 | – | Lennestadt |
| Surface grinding machine | Kent KGS 615-WMA2 | 1 | 1540 x 640 x 440 | – | Lennestadt |
| Surface grinding machine | Kent KGS 510-AHD | 1 | 1040 x 540 x 340 | – | Lennestadt |
| Wire EDM machine | Mitsubishi MV2400-S | 2 | 600 x 400 x 425 | – | Lennestadt |
| Die-sinker EDM machine | Charmilles Roboform 200 | 1 | 320 x 220 x 300, 4-tool changer | – | Lennestadt |
| Tryout press (hydraulic press) | – | 1 | 250 t pressing force | – | Lennestadt |
Additional services
Quality Assurance
Quality assurance is carried out through regular inspections, measurement with a Faro measuring arm and hardness testing using the Rockwell method (HRC). Quality management is certified to DIN EN ISO 9001.
| Evidence | Lennestadt |
|---|---|
| DIN EN ISO 9001 |
History
- 2001
Foundation of böhne & poggel Metalltechnik by Christof Böhne and Gebhard Poggel in Lennestadt in a side hall of a car wash
- 2001
Move to 350 m² of space after nine months
- 2004
Move into a 750 m² hall with an administration wing
- 2012
Addition of 750 m² with a 250-t tryout press and final assembly.
- 2015
Departure of Gebhard Poggel; renaming to b & p Metalltechnik GmbH, Christof Böhne sole owner and managing director
- 2025
25th anniversary