Manufacture of band saw blades and band knives – bi-metal, carbide and C75 steel, in endless lengths or by the metre.
B.Y.cuttech GmbH
Baden-Württemberg (Germany)New on Amplifa
About B.Y.cuttech
B.Y.cuttech GmbH is a manufacturer of band saw blades and band knives with its own production facility in Baden-Württemberg. The product range includes bi-metal band saw blades with tooth tips made from the high-speed steels M42 and M51, carbide-tipped saw bands as well as mobile band saw blades for block and cut-off band saws. The programme is complemented by CNC band knives and MaxSlicePro band knives made of C75S for applications ranging from convex and contour grinding to foam tooth. Manufacturing comprises laser beam welding of the bi-metal joint, welding of carbide segments onto the backing band, grinding processes for tooth geometry generation and CNC production of band knives; hardened cutting edges are available on request. Customers receive the bands in endless lengths or by the metre, also in special dimensions. Customer industries include metalworking, tool and fixture engineering, aerospace as well as wood and foam processing. Technical advice on band selection and service accompany the products.
- Site
- Baden-Württemberg (Germany)
- Processes
- Manufacture of carbide band saw blades (Advanz TS, Advanz FS, Advanz MC5), Manufacture of bi-metal band saw blades (Tennax Pro, Univerz, Intennss PRO-DIE, Intenns, Intenns, Laser beam welding (bi-metal joint backing band/tooth tips), Welding of carbide segments onto the backing band (welding process), Grinding processes (tooth geometry generation), Manufacture of mobile band saw blades (block and cut-off band saws), Manufacture of band knife MaxSlicePro Convex (straight knife grind or contour grind), Manufacture of CNC band knife trapezoid tooth
- Materials
- C75 steel / C75S, Spring band steel (specially alloyed), M42 (high-speed steel/HSS, tooth tips), M51 (high-speed steel/HSS, tooth tips), Carbide (tungsten carbide + cobalt), alloyed tempering steel (bi-metal backing band), Bi-metal M42, Bi-metal M51
- Industries
- Metalworking, Tool and fixture engineering, Aerospace, Wood and foam processing, Mechanical engineering
- 01
Backing band made of spring/tempering steel
- 02
Laser beam welding of the HSS tooth tips or welding of the carbide segments
- 03
Grinding processes for tooth geometry
- 04
CNC production of the band knives
- 05
Hardening of the cutting edges on request
- 06
Consultation, delivery in endless lengths or by the metre, service
Materials & Processes
Bi-metal M42
HSS tooth tips (67–69 HRC) on an alloyed tempering steel backing band for steel, stainless steel, aluminium and cast iron.
Bi-metal M51
Cobalt- and tungsten-rich HSS (approx. 70 HRC) for stainless, acid-resistant steels, titanium and tool steel from approx. 1700 N/mm².
Carbide (tungsten carbide + cobalt)
Tipped tooth tips for hard and abrasive materials with up to 25 times longer service life compared to carbon steel blades.
C75S / C75 steel
Material for mobile band saw blades and band knives (hardness 41–49 HRC, strength 1300–1400 N/mm²).
Specially alloyed spring band steel
Backing band material for carbide and bi-metal saw bands.
Locations
Baden-Württemberg
DEProduction and administration
- Lot size
- Endless lengths or by the metre, special dimensions on request
- Materials
- C75S, spring band steel, M42/M51 HSS, carbide
- Laser welding machine
- Grinding machines
- CNC systems
Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacture of carbide band saw blades (Advanz TS, Advanz FS, Advanz MC5)Sawing tools / Manufacture of band saw blades | – | 13 – 80 mm (band width) | – | – | Spring band steel (backing band), Carbide (tungsten carbide + cobalt) |
| Manufacture of bi-metal band saw blades (Tennax Pro, Univerz, Intennss PRO-DIE, Intenns, IntennsSawing tools / Manufacture of band saw blades | – | 6 – 80 mm (band width) | – | – | M42 (HSS high-speed steel), M51 (HSS), alloyed spring/tempering steel (backing band) |
| Laser beam welding (bi-metal joint backing band/tooth tips)Joining | – | – | – | – | HSS, spring steel |
| Welding of carbide segments onto the backing band (welding process)Joining | – | – | – | – | Carbide (tungsten carbide/cobalt), spring band steel |
| Grinding processes (tooth geometry generation)Machining | – | – | – | – | Carbide, HSS, tool steel |
| Manufacture of mobile band saw blades (block and cut-off band saws)Sawing tools | – | 27 – 55 mm (band width) | – | – | C75 steel |
| Manufacture of band knife MaxSlicePro Convex (straight knife grind or contour grind)Sawing tools / Band knives | – | 8 – 30 mm (band width) | – | – | C75S |
| Manufacture of CNC band knife trapezoid toothSawing tools / Band knives | – | 3 – 5 mm (band width) | – | – | C75S |
| Manufacture of CNC band knife smoothSawing tools / Band knives | – | 3 – 5 mm (band width) | – | – | C75S |
| Manufacture of band knife MaxSlicePro foam toothSawing tools / Band knives | – | 10 – 30 mm (band width) | – | – | C75S |
| Hardening of cutting edges (hardened cutting edges for all band knives/band saw blades on request)Heat treatment | – | – | – | – | C75S |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Laser welding machine (laser welding process for bi-metal joint) | – | – | – | – | Baden-Württemberg (own production facility) |
| Grinding machines (grinding processes for tooth geometry) | – | – | – | – | Baden-Württemberg (own production facility) |
| CNC systems (manufacture of CNC band knives) | – | – | – | – | Baden-Württemberg (own production facility) |
| Hardening furnace (hardening of cutting edges on request) | – | – | – | – | – |
Additional services