Development of track measuring devices, measurement and cleaning services as well as safety equipment for railway facilities
Ba-Be-D Daimer GmbH
Kirchseeon (85614)New on Amplifa
Services relating to wheel and rail
Ba-Be-D Daimer GmbH, based in Kirchseeon near Munich, is a specialized company for services and products relating to wheel and rail. Its range of services covers the development, manufacture, distribution and servicing of track measuring devices such as the digital cross-sectional profile measuring device DQM3, the rail height loss measuring device RHM, the longitudinal profile measuring device LP-Mini and the track gauge measuring device DGM. In addition, the company offers measurement services, including quality monitoring after rail machining, conicity measurements on high-speed lines, corrugation measurement and the metrological type testing of rail machining machines up to approval. Another focus is the rail-bound cleaning service with the self-developed mobile flushing and cleaning units MSG 01 and MSG 02 for tracks, switches, third rails and track drainage systems at high pressures of 8 to 500 bar. Additionally, the company implements line equipment such as safety walkways in railway tunnels, track crossings and escape route signage, as well as wheel/rail consulting. Customers include railway construction companies, railway operators, rail profile machinists and local transport companies, including Deutsche Bahn AG.
- Site
- Kirchseeon
- Processes
- Track cleaning with MSG 01 (mobile flushing and cleaning unit for tracks and switches), High-pressure cleaning (8 to 500 bar), High-pressure pipe cleaning with high-pressure pipe cleaning nozzles and electronically operated, Third rail cleaning (cleaning of third rail covers with brush technology, blasting of, Track drainage cleaning with MSG 02 (culvert cleaning using high-pressure and surge flushing, Leaf removal during autumn operations, Dust extraction of railway facilities, Fire protection (wetting of the embankment before and after milling operations, equipping with
- Materials
- Rubber (rubber plates), Fire-protection-treated wood, Glass-fiber reinforced plastics, Lightweight concrete, Rails (steel), Rubber plates
- Certificates
- ISO 9001:2015
- Industries
- Railway construction, Railway operation, Rail profile machining, Local transport, High-speed lines, Tunnel construction
- 01
Engineering and product development (custom solutions)
- 02
Development and manufacture of track measuring devices
- 03
Distribution and servicing of the measuring devices
- 04
Measurement services and quality monitoring
- 05
Cleaning of tracks, switches and drainage systems (MSG 01/MSG 02)
- 06
Repair and assembly (SKW, line equipment)
- 07
Documentation and reporting
Materials and processes
Glass-fiber reinforced plastics
Material for operational and escape walkways in railway tunnels in accordance with fire protection regulations.
Rubber plates
Material for track crossings and safety walkways in tunnels.
Fire-protection-treated wood
For operational walkways and escape route installations with fire protection classification.
Lightweight concrete
Building material for safety walkways in tunnel structures.
Rails (steel)
Measurement object for cross-sectional profile, longitudinal profile and corrugation measurements.
Locations
Kirchseeon
DEHeadquarters, development and distribution of track measuring devices, base of the cleaning systems
- MSG 01 – Mobile flushing and cleaning unit on flat wagon RGS (24,000 l water tank, high pressure up to 500 bar, up to 15 rotating high-pressure jets and 60
- MSG 02 – Mobile flushing and cleaning unit for track drainage systems on pocket wagons (approx. 90 m wagon consist, 14 axles, approx. 250 t operating weight,
- Rehabilitation crane wagon SKW
- DQM3 – Digital cross-sectional profile measuring device
- RHM – Rail height loss measuring device
- LP-Mini – Longitudinal profile measuring device
- DGM – Track gauge measuring device
- RM1200digital – Corrugation measuring device
- DQM3 Tram – Grooved rail surveying
Measuring devices and systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Track cleaning with MSG 01 (mobile flushing and cleaning unit for tracks and switches)Surface | – | – | – | – | Rails, Switches, Slide chair plates |
| High-pressure cleaning (8 to 500 bar)Surface | – | – | – | – | Rails, Switch installations, Third rail brackets, Third rail covers |
| High-pressure pipe cleaning with high-pressure pipe cleaning nozzles and electronically operatedSurface | – | – | – | – | Drainage pipes |
| Third rail cleaning (cleaning of third rail covers with brush technology, blasting ofSurface | – | – | – | – | Third rail covers, Third rail brackets, Insulators |
| Track drainage cleaning with MSG 02 (culvert cleaning using high-pressure and surge flushingSurface | – | – | – | – | Drainage pipes (DN 80 to DN 600), Shafts, Culverts |
| Leaf removal during autumn operationsSurface | – | – | – | – | Rails, Rail |
| Dust extraction of railway facilitiesSurface | – | – | – | – | Railway facilities |
| Fire protection (wetting of the embankment before and after milling operations, equipping withSurface | – | – | – | – | Embankment |
| Cleaning and lubrication of slide chair plates (grease lubrication on request)Surface | – | – | – | – | Slide chair plates |
| Cleaning of tunnel walls, safety walkways, signage, cable trays and other installations and fixturesSurface | – | – | – | – | Tunnel walls, Safety walkways, Signage, Cable trays, Installations and fixtures |
| Pickup of ferromagnetic residues (Lifting system for ferromagnetic residue)Surface | – | – | – | – | Ferromagnetic residues |
| Repair and rectification of minor damage to subsurface drainage systems with ownAssembly | – | – | – | – | Subsurface drainage systems, Shaft covers |
| Replacement of defective shaft coversAssembly | – | – | – | – | Shaft covers |
| Culvert documentation with high-tech cameraTesting | – | – | – | – | Drainage pipes, Culverts |
| Track surveying / cross-sectional profile measurement (development, manufacture, distribution andTesting | – | – | – | – | Rails, Grooved rails |
| Quality monitoring after rail machining (control measurements, classification intoTesting | – | – | – | – | Rails |
| Determination of equivalent conicity (two cross profiles and track gauge per mast with DQM and DGM)Testing | – | – | – | – | Rails |
| Track gauge measurement with DGM track gauge measuring deviceTesting | – | – | – | – | Track |
| Grooved rail surveying with DQM3 TramTesting | – | – | – | – | Grooved rails |
| Rail height loss measurement with RHMTesting | – | – | – | – | Rails |
| Longitudinal profile measurement with LP-MiniTesting | – | – | – | – | Rails |
| Corrugation measurement with RM1200digital (digital corrugation measuring device)Testing | – | – | – | – | Rails |
| Visual rail inspectionTesting | – | – | – | – | Rails |
| Machine testing of rail machining machines (RMM), adjustment work, preparation ofTesting | – | – | – | – | Rails |
| Construction progress analysesTesting | – | – | – | – | – |
| Wheel/rail consulting (running surface service concept, guideline creation for permanent way works,Engineering | – | – | – | – | – |
| Development of customer-specific custom solutions (product development from idea to matureEngineering | – | – | – | – | – |
| Development of inspection software for on-site recording of shafts and culvertsEngineering | – | – | – | – | – |
| Line equipment: assembly and construction of safety walkways in the railway tunnel (made ofAssembly | – | – | – | – | Rubber plates, fire-protection-treated wood, glass-fiber reinforced plastics, lightweight concrete |
| Assembly of escape route and line signage, emergency signal stop devices andAssembly | – | – | – | – | – |
| Assembly of third rail exits and track crossingsAssembly | – | – | – | – | – |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Mobile flushing and cleaning unit MSG 01 (on railway wagon/flat wagon standard type RGS) | Ba-Be-D Daimer MSG 01 | 1 | Wagon length 19.99 m, wagon height 3.860 m, wagon width 2.850 m, 4 axles; operating speed up to 6 | – | Kirchseeon |
| Mobile flushing and cleaning unit for track drainage systems (on pocket wagons/carrier wagons) | Ba-Be-D Daimer MSG 02 | 1 | Total wagon length approx. 90 m, wagon height max. 4.05 m, wagon width 3.00 m, 14 axles, operating | – | Kirchseeon |
| Rehabilitation crane wagon | SKW | 1 | – | – | – |
| Digital cross-sectional profile measuring device | Ba-Be-D Daimer DQM3 | – | – | – | – |
| Rail height loss measuring device | Ba-Be-D Daimer RHM | – | – | – | – |
| Longitudinal profile measuring device | Ba-Be-D Daimer LP-Mini | – | – | – | – |
| Track gauge measuring device | Ba-Be-D Daimer DGM | – | – | – | – |
| Digital corrugation measuring device | RM1200digital | – | – | – | – |
| Cross-sectional profile measuring device (tram version for grooved rails) | Ba-Be-D Daimer DQM3 Tram | – | – | – | – |
Additional services
Reference customers
Quality
The quality management system is certified to ISO 9001:2015 by TÜV SÜD (certificate no. 12 100 15964 TMS, valid 28.02.2018–27.02.2020). Measurement results are documented seamlessly with proprietary software; final reports serve, among other things, as a basis for invoice verification and machine acceptance.
| Evidence | Kirchseeon |
|---|---|
| ISO 9001:2015 |
History
- 2012–2013
Trial project for channel flushing on behalf of DB Netz using the self-developed MSG; technical article in Der Eisenbahningenieur 04/2014
- 2018
ISO 9001:2015 certification by TÜV SÜD (valid until 27.02.2020)