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BADER – Fertigung

Development and manufacturing of climate controllers, CAN bus control units and electronic assemblies for commercial vehicles and industrial automation.

BADER Logo

Bader GmbH

Freiberg am NeckarNew on Amplifa

1974Founded
1 siteFreiberg am Neckar
2000ISO 9001 certified
1990CAN bus systems in operation

About Bader GmbH

Bader GmbH develops, produces and distributes electronic components and assemblies for industrial automation and automotive applications. Founded in 1974, the family-owned company based in Freiberg am Neckar has been in the market since 1990 with microprocessor-controlled CAN bus systems and specializes in climate control for buses, rail vehicles and special-purpose vehicles. The product range includes operator devices such as the KR-323, KR-490, KR-494, KR-498 and KR-590 climate controllers, as well as programmable CAN nodes and stand-alone control units. In addition, the company develops customer-specific electronic systems including hardware and embedded software development. The complete manufacturing process – from procurement through assembly, soldering and testing to final assembly – takes place at the Freiberg am Neckar site. SMD and THT assembly, vapor phase and wave soldering enable small, medium and high production volumes. Customers are manufacturers of commercial vehicles and their suppliers.

Site
Freiberg am Neckar
Processes
SMD assembly (pick-and-place machines, in-house SMD assembly), Vapor phase soldering (vapor phase reflow soldering method), Vapor phase soldering at 200°C – 240°C, Wave soldering (THT and SMT on the underside of circuit boards), Testing of electronic assemblies, Assembly/final assembly of electronic systems, Development of customer-specific electronic systems (hardware and embedded software development), Development, manufacturing and distribution of electronic systems for vehicle technology and
Materials
Printed circuit boards (PCBs), Printed circuit boards, SMD components, Through-hole components
Certificates
ISO 9001
Founded
1974
Industries
Commercial vehicles, Buses and rail vehicles, Special-purpose vehicles, Industrial automation
  1. 01

    Hardware and embedded software development

  2. 02

    Procurement

  3. 03

    SMD/THT assembly

  4. 04

    Vapor phase/wave soldering

  5. 05

    Testing

  6. 06

    Assembly

  7. 07

    Sales

Processes and Materials

PCB

Printed circuit boards

Base material of the electronic assemblies for SMD and THT assembly.

SMT

SMD components

Surface-mount components, placed on several pick-and-place machines.

THT

Through-hole components

Through-hole technology, soldered on the in-house wave soldering system.

Site Freiberg am Neckar

Standort Freiberg am Neckar

Freiberg am Neckar

DE

Headquarters, development and production

Lot size
Small to high production volumes
Materials
Printed circuit boards, SMD and THT components
  • Pick-and-place machines
  • Vapor phase soldering system
  • Wave soldering system

Products and Assemblies

Climate controller KR-323
Climate controller KR-323Operator device · Commercial vehicles
Universal controller KR-490
Universal controller KR-490Operator device · Coaches
Universal controller KR-494 with LCD
Universal controller KR-494 with LCDOperator device · Coaches
Climate controller KR-498
Climate controller KR-498Operator device · Transit buses
Universal controller KR-590 with LCD
Universal controller KR-590 with LCDOperator device · Coaches
Control and display unit BT-415
Control and display unit BT-415Operator device · Vehicle technology

Inside the production

Assembly in manufacturing
Assembly in manufacturing
Soldering technology in production
Soldering technology in production
Production in Freiberg am Neckar
Production in Freiberg am Neckar
Embedded software development
Embedded software development

Industries

Commercial vehiclesBuses and rail vehiclesSpecial-purpose vehiclesIndustrial automation

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
SMD assembly (pick-and-place machines, in-house SMD assembly)Assembly–––high production volumesPrinted circuit boards, SMD components
Vapor phase soldering (vapor phase reflow soldering method)Joining––––SMD assemblies, Printed circuit boards
Vapor phase soldering at 200°C – 240°CJoining––––sensitive components, SMD assemblies
Wave soldering (THT and SMT on the underside of circuit boards)Joining–––small, medium or highThrough-hole components (THT), SMT components, Mixed assemblies
Testing of electronic assembliesInspection––––Electronic assemblies
Assembly/final assembly of electronic systemsAssembly––––Electronic assemblies
Development of customer-specific electronic systems (hardware and embedded software development)Engineering–––––

3 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Pick-and-place machine–several––Freiberg am Neckar
Vapor phase soldering system––––Freiberg am Neckar
Wave soldering system––––Freiberg am Neckar

Additional services

Development, manufacturing and distribution of electronic systems for vehicle technology andDevelopment of customer-specific systemsComplete manufacturing process at the Freiberg am Neckar site (procurement, assembly, soldering,SMT and THT assembly, mixed assembly, vapor phase soldering and wave soldering

Quality

The company has been certified to ISO 9001 since 2000 (currently ISO 9001:2015, certified by DEKRA). Electronic assemblies are tested in the in-house manufacturing process.

EvidenceFreiberg am Neckar
ISO 9001

Company History

  1. 1974

    Company founded in Steinheim an der Murr by Gottfried Bader with a focus on switchgear and control systems for mechanical engineering.

  2. 1976

    Separation of switchgear construction and electronics; founding of today's Bader GmbH with a focus on temperature control and relay controls.

  3. 1990

    Relocation to Winzerhausen; specialization in air conditioning for commercial vehicles; microprocessor-controlled controllers in operation.

  4. 2000

    Relocation to Freiberg am Neckar; ISO-9001 certification.

  5. 2004

    Establishment of the in-house SMD assembly.

  6. 2014

    Transfer of the company from Gottfried Bader to his son Florian Bader.

  7. 2018

    Florian Bader becomes managing director alongside Gottfried Bader.

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