Manufacturing of steel structures, conveyors, silos, pressure vessels and special machinery from steel and stainless steel
Bader Anlagenbau GmbH
Friedberg (Bavaria) · Wadgassen · Samac (BA) · Dasmariñas City, Cavite (PH)New on Amplifa
About us
Bader Anlagenbau GmbH, headquartered in Friedberg near Augsburg, has been manufacturing plant components and steel structures from mild steel, stainless steel and special steels since 1921. The range of services includes screw conveyors, silo systems, cyclone separators, pressure vessels, heat exchangers, slinger feeders, big-bag loading stations, special machinery as well as contract manufacturing of pallet lifts and freight elevators. Production begins with 3D plasma cutting of plates up to 100 mm thickness on a working area of 2880 x 9000 mm, followed by cutting, bending, rolling, drilling, turning, milling and welding (MAG/TIG) as a certified welding specialist company. Customers include industries such as the food industry (cocoa, coffee, malting plants), pharmaceuticals, chemicals, recycling, power plant and sewage sludge incineration, bulk solids engineering and lift construction. In addition to production in Friedberg (2,100 sqm), the subsidiary Bader Samac d.o.o. in Bosnia-Herzegovina produces (4,800 sqm); further sites exist in Wadgassen and in the Philippines. Assembly is carried out worldwide by in-house personnel, including mechanical and electrical installation.
- Site
- Friedberg
- Processes
- Plasma cutting (3D plasma technology), Flame cutting (plasma system with flame cutter), Drilling, Drilling / turning / milling, Cutting of sheets (shear), Bending of sheets (press braking), Rolling of sheets (round rolling, 3 roller types), Welding (MAG and TIG, certified welders)
- Materials
- Mild steel, Stainless steel, Black sheet steel, Special steels, Heat-resistant steels, Wear-protected/wear-resistant steel, Wear-protected steel
- Certificates
- DIN EN 1090-2 / EN 1090-1 (steel load-bearing structures, Exe3), DIN 18800-7 / DIN 18800 suitability qualification, EN ISO 3834 (certified welding specialist company), ASME U Stamp, Certified specialist company under WHG §19, Pressure Equipment Directive 97/23/EC / HP0 approval / AD 2000, EN 1090 (steel load-bearing structures, Exe3), DIN 18800-7 suitability qualification, ASME U Stamp (2010–2016), AD 2000 / HP0 / Pressure Equipment Directive 97/23/EC, ISO 9001
- Founded
- 1921
- Industries
- Agriculture, Construction industry, Food industry, Pharmaceutical industry, Cosmetics industry, Chemical industry
- 01
Engineering and 3D design
- 02
Plasma cutting / flame cutting
- 03
Cutting, bending, rolling
- 04
Drilling, turning, milling
- 05
Welding (MAG/TIG)
- 06
Surface treatment
- 07
Testing and documentation
- 08
Assembly and commissioning
Materials & Processes
Mild steel
Base material for steel structures, conveyors, silos and vessels in classic industrial applications.
Stainless steel
For hygiene-critical applications in the food, pharmaceutical and cosmetics industries as well as corrosion-intensive media.
Special steels
Used in special machinery and heat-stressed plant components.
Heat-resistant steels
For heat exchangers, cyclones and pressure vessels with operating temperatures up to 900 °C.
Wear-protected steel
Extends the service life of screw conveyors with abrasive bulk materials such as sewage sludge and recycling material.
Black sheet steel
Sheet metal processing through cutting, bending and rolling up to 12 mm thickness.
Sites
Friedberg
DEHeadquarters and production
- Part weight / size
- up to 25 t steel structures/week
- Lot size
- Single units and small series
- Materials
- Mild steel, stainless steel, black sheet steel, special steels
- CNC plasma system with flame cutter and boring mill (2880 x 9000 mm, up to 100 mm)
- Shear up to 3000 mm
- Press brake up to 4000 mm
- Plate rolling machines (3 roller types)
- MAG/TIG welding technology
Wadgassen
DESite
Samac
BASubsidiary Bader Samac d.o.o., production
- Materials
- Mild steel, stainless steel
Dasmariñas City
PHBader Metallbau Philippines Enterprise Inc.
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Plasma cutting (3D plasma technology)Machining | – | 9000 mm × 2800 mm | – | Single parts – Series production | Steel, Stainless steel, Special materials |
| Flame cutting (plasma system with flame cutter)Machining | – | 9000 mm × 2880 mm | – | – | Steel, Stainless steel |
| DrillingMachining | – | – | – | – | Steel, Stainless steel |
| Drilling / turning / millingMachining | – | – | – | Single units and small series | Mild steel, Stainless steel, Special steels |
| Cutting of sheets (shear)Machining | – | 3000 mm | – | – | Black sheet steel, Stainless steel |
| Bending of sheets (press braking)Forming | – | 4000 mm | – | – | Black sheet steel, Stainless steel |
| Rolling of sheets (round rolling, 3 roller types)Forming | – | 3000 mm | – | – | Black sheet steel, Stainless steel |
| Welding (MAG and TIG, certified welders)Joining | – | – | – | – | Mild steel, Stainless steel |
| Steel structure manufacturing (up to 25 t per week)Joining | – | – | – | – | Mild steel, Stainless steel |
| Special machinery manufacturingAssembly | – | – | – | One-off production – Series production | Mild steel, Stainless steel, Special steels, heat-resistant steels |
| Assembly (mechanical and electrical, worldwide)Assembly | – | – | – | – | – |
| Manufacturing of screw conveyors (trough, tube, double and mixing screws)Assembly | – | – | – | – | Mild steel, Stainless steel, wear-protected steel |
| Manufacturing of silo systems (round/square silos, diameter up to 5,000 mm)Assembly | – | 5000 mm | – | – | Mild steel, Stainless steel, wear-resistant special materials |
| Manufacturing of pressure vessels and heat exchangers (straight-tube and shell-and-tube heatJoining | – | 12000 mm × 4000 mm | – | – | Mild steel, Stainless steel, heat-resistant special materials |
| Manufacturing of cyclone separators (diameter 300–2,500 mm)Assembly | – | 2500 mm | – | – | Mild steel, Stainless steel, heat-resistant material |
| Manufacturing of big-bag loading stationsAssembly | – | – | – | – | Mild steel, Stainless steel |
| Manufacturing of slinger feedersAssembly | – | – | – | – | – |
| Surface treatment: glass bead blasting, powder coating, paintingSurface | – | – | – | – | Steel, Stainless steel |
| Engineering: plant planning, machine and piping planning, 3D design, structuralEngineering | – | – | – | – | – |
| Non-destructive testing of weld seams (IWE/welding specialist)Testing | – | – | – | – | – |
| Contract manufacturing of pallet lifts and freight elevators (up to 4 t)Assembly | – | – | 4 t | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Fein CNC plasma system with flame cutter and boring mill | – | – | 2880 x 9000 mm, materials up to 100 mm thickness | – | Friedberg |
Additional services
Reference customers
Quality & Certification
Weld seams are evaluated by certified welding engineers (IWE), including visual and non-destructive testing. Production is carried out in accordance with DIN EN 1090 Exe3, DIN 18800, EN ISO 3834 and for pressure vessels according to AD 2000 with HP0 approval and TÜV acceptance inspections including complete documentation.
| Evidence | Friedberg |
|---|---|
| EN 1090 (steel load-bearing structures, Exe3) | |
| EN ISO 3834 (certified welding specialist company) | |
| DIN 18800-7 suitability qualification | |
| ASME U Stamp (2010–2016) | |
| AD 2000 / HP0 / Pressure Equipment Directive 97/23/EC | |
| Certified specialist company under WHG §19 | |
| ISO 9001 |
History
- 1921
Company founded by Franz Bader in Augsburg
- 1944
Destruction of the plant in World War II
- 1952
Bernhard Schneider sen. takes over company management
- 1957
Bernhard Schneider joins the company as an engineer
- 1999
Bernhard Schneider jun. takes over company management
- 2005
Foundation of the subsidiary Bader Samac d.o.o. in Bosnia-Herzegovina
- 2010
ASME certification (U Stamp holder, May 2010 to 2016)
- 2012
Foundation of GHP Global Home Projekts Deutschland
- 2014
Foundation of Metallbau Trading Philippines as a representative office
- 2016
Foundation of Bader Metallbau Philippines Inc.
- 2017
Foundation of Schneider Anlagenbau GmbH
- 2021
Return to the company name Bader; renamed Bader Anlagenbau GmbH