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Balance Systems – Fertigung

Balancing machines for rotors and process control systems for grinding machines – since 1975, Design & Development 100% made in Italy

Balance Systems Logo

Balance Systems S.r.l.

Pessano con Bornago (IT) · Jouy-le-Moutier (FR) · Wixom, MI (US) · Birkenfeld (DE) · Kornwestheim (DE)New on Amplifa

1975Founded (as GT Elettronica)
1987Renamed Balance Systems Srl
4Subsidiaries (FR, USA, 2× DE)
100%Design & Development made in Italy

About Balance Systems

At its headquarters in Pessano con Bornago near Milan, Balance Systems S.r.l. develops and manufactures balancing machines for rotationally symmetrical components as well as measuring and control systems for grinding machines. The product portfolio comprises manual, semi-automatic and fully automatic balancing machines – partly custom-built – as well as systems for automatic grinding wheel balancing (1 and 2 planes), touch detection (Gap & Crash) and in-process measurement. Components balanced include armatures for high-volume production, brushless motor rotors and rotating components for electric motors and UAVs/drones. The products are designed and developed entirely in Italy; services include remote service, spare parts supply and on-site support. Subsidiaries exist in France, the USA and Germany; the Chinese market is served through a dealer network.

Site
Pessano con Bornago (MI), Italy
Processes
Dynamic balancing of rotors/rotating components (manual, semi-automatic, automatic), Balancing of armatures for high-volume production, Balancing of rotors for brushless motors, Automatic grinding wheel balancing process (1- and 2-plane), Touch Detection (Gap & Crash) for grinding machines, Comparative and absolute in-process gauging, Balancing of rotating components for drones/UAVs (vibration control), Balancing of components for electric motors (modular, scalable balancing machines)
Materials
Fully automatic balancing machine BMK8, Semi-automatic balancing machine BMK4A-B, Modular multi-function system VM25, Absolute Balancer
Certificates
UNI EN ISO 9001, Siemens Solution Partner / SINUMERIK Product Partner, EtherCAT Technology Group member, ISO 9001, Siemens SINUMERIK Product Partner
Founded
1975
Industries
Automotive, E-mobility / electric motors, UAV / drones, Machine tools / grinding machines
  1. 01

    Design & development (in-house R&D department)

  2. 02

    Engineering of custom machines

  3. 03

    Manufacturing and assembly at the Pessano con Bornago headquarters

  4. 04

    Commissioning and process validation

  5. 05

    Remote service, spare parts and on-site service

Technologies & Systems

BMK8

Fully automatic balancing machine BMK8

For dynamic balancing of armatures in high-volume production.

BMK4A-B

Semi-automatic balancing machine BMK4A-B

For balancing brushless motor rotors, consisting of a measuring unit and a milling/correction unit.

VM25

Modular multi-function system VM25

Fully programmable system for grinding machine processes.

ABS

Absolute Balancer

Automatic balancing heads for 1- and 2-plane balancing of grinding wheels.

Locations

Pessano con Bornago

IT

Headquarters, production, R&D

  • Fully automatic balancing machine BMK8
  • Semi-automatic balancing machine BMK4A-B
  • Multi-function system VM25
  • Absolute Balancer

Jouy-le-Moutier

FR

Subsidiary GT Elettronica France SARL (sales/service)

Wixom, MI

US

Sales and service branch (Balance Systems Corporation)

Birkenfeld

DE

Balance Systems GmbH (sales/service)

Kornwestheim

DE

Balance Systems GmbH (location according to JSON-LD)

Machines & Systems

BMK8 – Automatic balancing machine
BMK8 – Automatic balancing machineDynamic balancing · High-volume production
BMK4A-B – Semi-automatic balancing machine
BMK4A-B – Semi-automatic balancing machineBalancing · Brushless motor rotors
VM25 – Modular multi-function system
VM25 – Modular multi-function systemProcess control · Grinding machines
Absolute Balancer – Balancing head
Absolute Balancer – Balancing head1-/2-plane balancing · Grinding machines

Inside the production

Balance Systems machine portfolio
Balance Systems machine portfolio
Process control systems for grinding machines
Process control systems for grinding machines
Service & Support
Service & Support
Innovative solutions since 1975
Innovative solutions since 1975
UNI EN ISO 9001 certification
UNI EN ISO 9001 certification

Industries

AutomotiveE-mobility / electric motorsUAV / dronesMachine tools / grinding machines

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Dynamic balancing of rotors/rotating components (manual, semi-automatic, automatic)Testing–––––
Balancing of armatures for high-volume productionTesting–––High-volume production (series)–
Balancing of rotors for brushless motorsTesting–––––
Automatic grinding wheel balancing process (1- and 2-plane)Testing–––––
Touch Detection (Gap & Crash) for grinding machinesTesting–––––
Comparative and absolute in-process gaugingTesting–––––
Balancing of rotating components for drones/UAVs (vibration control)Testing–––––
Balancing of components for electric motors (modular, scalable balancing machines)Testing–––––
Design & development of custom balancing machines and process control systems (engineering)Engineering–––––

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Fully automatic balancing machineBalance Systems BMK8––––
Semi-automatic balancing machine (with measuring unit and milling/correction unit)Balance Systems BMK4A-B––––
Modular, fully programmable multi-function system for grinding machine processesBalance Systems VM25––––
Automatic balancing head (1- and 2-plane) for grinding machinesBalance Systems Absolute Balancer––––

Additional services

Balancing machines (manual, semi-automatic, automatic, custom-built)Process control systems for grinding machinesAutomatic grinding wheel balancing (1 and 2 planes, Absolute Balancer)Touch detection (Gap & Crash)Process measurement (comparative and absolute in-process gauging)Remote service and technical supportSpare parts supplyOn-site service

Quality & Certifications

Since 1999 the headquarters in Pessano con Bornago has been certified according to UNI EN ISO 9001. Balance Systems is also a recognized Siemens Product Partner in the SINUMERIK Systems Program Module and a member of the EtherCAT Technology Group.

EvidencePessano con Bornago
ISO 9001
Siemens SINUMERIK Product Partner
EtherCAT Technology Group member

Company History

  1. 1975

    Gianni Trionfetti founds GT Elettronica

  2. 1980

    Establishment of an in-house development and design department

  3. 1987

    GT Elettronica renamed Balance Systems Srl; expansion of the R&D department

  4. 1993

    First subsidiary GT Elettronica France SARL in France

  5. 1994

    Foundation of the US subsidiary, market entry into America

  6. 1997

    Market entry into China via a dealer network

  7. 1999

    UNI EN ISO 9001 certification

  8. 2001

    Opening of Balance Systems GmbH in Germany

  9. 2002

    Expansion of the Pessano con Bornago headquarters with a new production unit

  10. 2006

    Further expansion of the production area

  11. 2010

    Balance Systems becomes a Siemens Solution Partner

  12. 2015

    New sales and service branch in Wixom, Michigan (USA)

  13. 2019

    Membership in the EtherCAT Technology Group

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