Development and manufacture of transfer and metering systems for 1K and 2K adhesives as well as contract filling of cartridges
Bales Innovation
Schwabach (Fürther Str. 25B) · GermanyNew on Amplifa
About Bales Innovation
Bales Innovation is a specialist in adhesive technology based in Schwabach. The company develops and manufactures systems and equipment centered around the cartridge: transfer systems for filling 1K and 2K cartridges from bulk containers such as pails, application systems for the precise application of adhesives to components, as well as pneumatic and electric metering systems with accuracy down to 0.1 g per application. In addition, cartridges, 2K ACF cartridges from Ritter GmbH, static mixers and accessories such as adapters, plunger-setting devices, follower plates, heating plates and cartridge presses are offered. Alongside systems engineering, Bales Innovation provides a contract filling service for small batches through to series production including quality inspection and labeling, as well as a transfer service for refilling cartridges, which can reduce adhesive costs by up to 30%. With the Adhesive Connect platform, the company also addresses the reuse of unused adhesives. Customers come from the automotive, aerospace, wind energy and chemical industries. The company was founded by Patrick Bales and works with service providers during its start-up phase; its sales partner is Innotech Marketing und Konfektion Rot GmbH.
- Site
- Schwabach
- Processes
- Cartridge filling / contract filling of 1K and 2K adhesives from bulk containers into cartridges, Adhesive metering / application of 1K and 2K adhesives (pneumatic and electric), Transfer service (refilling of cartridges), Systems engineering: development and manufacture of pneumatic systems (transfer systems,, Cartridge filling stations (transfer systems), Contract filling incl. quality inspection and label/batch marking, Pneumatic and electric metering systems (1K/2K), Cartridges and 2K ACF cartridges (distribution by Ritter GmbH)
- Materials
- 1K adhesives, 2K adhesives, Adhesives and sealants
- Certificates
- Batch marking/labeling for contract filling, ISO 9001
- Industries
- Automotive industry, Aerospace industry, Wind energy, Chemical industry
- 01
Engineering and system development
- 02
Manufacture of pneumatic systems (transfer and application systems)
- 03
Contract filling of 1K and 2K adhesives incl. quality inspection and
- 04
Transfer/refilling service for cartridges
- 05
Distribution of cartridges, mixers and accessories
Materials & Processing Materials
1K adhesives
One-component adhesives for filling, transfer and metering up to application on components.
2K adhesives
Two-component adhesives for demanding adhesive and sealant applications, including static mixer setup.
Adhesives and sealants
Processing of complex mixing ratios in cartridges and metering systems.
Sites
Schwabach
DEDevelopment, systems engineering, contract filling, transfer service
- Lot size
- Small batches to series; 1000–10000 cartridges/year (transfer service)
- Materials
- 1K and 2K adhesives, adhesives and sealants
- Cartridge filling stations
- Transfer systems (pail to cartridge)
- Application systems
- Pneumatic and electric metering systems/dispensers
Products & Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Cartridge filling / contract filling of 1K and 2K adhesives from bulk containers into cartridgesJoining | – | – | Pails (bulk containers) | Small batches – Series production | 1K adhesives, 2K adhesives, Adhesives and sealants |
| Adhesive metering / application of 1K and 2K adhesives (pneumatic and electric)Joining | Accuracy down to 0.1 g per application | – | – | – | 1K adhesives, 2K adhesives, Adhesives and sealants |
| Transfer service (refilling of cartridges)Joining | – | – | – | 1000 cartridges/year – 10000 cartridges/year | Adhesives, Adhesives and sealants |
| Systems engineering: development and manufacture of pneumatic systems (transfer systems,Engineering | – | – | – | – | – |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Cartridge filling station | Bales Innovation | – | – | – | Schwabach |
| Transfer system (pail to cartridge) | Bales Innovation | – | – | – | Schwabach |
| Application system (adhesive application on components) | Bales Innovation | – | – | – | Schwabach |
| Metering system (pneumatic and electric, dispenser) | Bales Innovation | – | – | – | Schwabach |
Additional services
Reference customers
Quality
Contract filling includes quality inspection as well as labeling and batch marking. No further certified QM systems are publicly documented.
| Evidence | Schwabach |
|---|---|
| Batch marking/labeling for contract filling | |
| ISO 9001 |
History
- 2025
Awarded by the BSFZ (Federal Office for Research and Information) in the field of Research & Development