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Manufacturer of wood processing machinery for the log yard as well as crane and handling technology for the wood and recycling industries.

BA

Baljer & Zembrod GmbH

Altshausen (DE)New on Amplifa

1952Founded as an agricultural machinery workshop in
over 70 yearsExperience in special machine building
1985Headquarters in Altshausen
14 mHall height of the final assembly production hall
2 × 40 tBridge crane load capacity in the final assembly hall

About Baljer & Zembrod

Baljer & Zembrod is a mechanical engineering company based in Altshausen (Baden-Württemberg), specialised since 1952 in custom special machine building, in particular for the sawmill sector. The product range includes log sorting and transport carriages, log handling carriages, stationary cranes, gantry cranes, balance cranes and loading cranes as well as rotor and milling-head debarking machines, butt-end reducers, combined machines and strength reducers. For the recycling and scrap industry, the company manufactures recycling sorting carriages as well as stationary and semi-mobile recycling cranes. Projects are accompanied from design (CAD) and project planning through in-house manufacturing and final assembly to automation, remote control and commissioning. A dedicated service network in several European countries provides installation, consulting, repair and spare parts six days a week. Sales subsidiaries exist in France, the Czech Republic and Poland; sales in the scrap and recycling sector have been handled since 2002 in cooperation with the partner Kiesel.

Site
Altshausen
Processes
Special machine building (custom special-purpose machines, especially for sawmills), Computer-Aided Design / Engineering, Manufacture of wood processing machinery for the log yard (log sorting and, Manufacture of debarking machines (rotor debarking ZE 905, ZE 903, ZE-1105-KH;, Manufacture of butt-end reducers (WRP-STAR, WRT-SSB) and strength reducers, Manufacture of combined machines (debarking and reduction), Manufacture of stationary cranes, gantry cranes, balance cranes, loading cranes (OBX IV/V, LGX/LGX, Manufacture of recycling sorting carriages RSW and recycling cranes (handling scrap and recycling)
Materials
Computer-Aided Design / Engineering, Special Machine Building, Remote Control / Automation
Certificates
VDMA membership, Blue Competence initiative
Founded
1952
Industries
Sawmills / Wood processing, Wood industry, Recycling and scrap industry, Waste management / Handling technology
  1. 01

    Design / CAD

  2. 02

    Project planning and engineering

  3. 03

    Manufacturing (special machine building)

  4. 04

    Final assembly (production hall, 14 m hall height)

  5. 05

    Remote Control / Automation / Assistance systems

  6. 06

    Commissioning

  7. 07

    Service & Support (installation, consulting, repair, spare parts)

Design & Manufacturing Processes

CAD

Computer-Aided Design / Engineering

Design and project planning of custom machines and systems from the planning phase to the finished system.

SMB

Special Machine Building

Manufacture of custom special-purpose machines, especially for sawmills.

RC

Remote Control / Automation

Remote control, assistance systems and automation up to fully automated crane operations (RoboCrane®).

Locations

Altshausen

DE

Headquarters / Production and final assembly

  • Production hall for final assembly (hall height 14 m, 2020)
  • 2 bridge cranes with 40 t load capacity each

Industries

Sawmills / Wood processingWood industryRecycling and scrap industryWaste management / Handling technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Special machine building (custom special-purpose machines, especially for sawmills)Engineering–––––
Computer-Aided Design / EngineeringEngineering–––––
Manufacture of wood processing machinery for the log yard (log sorting andMechanical engineering––––Wood
Manufacture of debarking machines (rotor debarking ZE 905, ZE 903, ZE-1105-KH;Mechanical engineering––––Wood
Manufacture of butt-end reducers (WRP-STAR, WRT-SSB) and strength reducersMechanical engineering––––Wood
Manufacture of combined machines (debarking and reduction)Mechanical engineering––––Wood
Manufacture of stationary cranes, gantry cranes, balance cranes, loading cranes (OBX IV/V, LGX/LGXMechanical engineering–––––
Manufacture of recycling sorting carriages RSW and recycling cranes (handling scrap and recycling)Mechanical engineering–––––
Remote Control / Assistance systems / Automation (partial automation of stationary crane OBX V,Engineering–––––
Mechanisation / Stationary log yard (project planning through to finished system)Engineering––––Wood
Assembly / Final assembly (own production hall for final assembly, hall height 14 m)Assembly–––––
Service & Support (installation, consulting, repair, spare parts)Assembly–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Bridge crane (overhead crane) in production hallBaljer & Zembrod2–2020Altshausen, Baden-Württemberg, Germany
Production hall for final assembly (hall height 14 m)Baljer & Zembrod1Hall height: 14 m2020Altshausen, Baden-Württemberg, Germany

Additional services

Design / CADService & Support (installation, consulting, repair, spare parts)Special machine buildingRemote Control / Automation / Assistance systemsProject support from planning to finished systemService network in several European countries, available 6 days/week

Reference customers

Kiesel (sales partner in the scrap and recycling sector, since 2002)

Quality & Memberships

Baljer & Zembrod is a member of the VDMA and, since 2013, a participant in the Blue Competence initiative, which is committed to the sustainability principles of mechanical and plant engineering. A service network in several European countries ensures installation, consulting and repair six days a week.

EvidenceAltshausen
VDMA membership
Blue Competence initiative
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