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Baltic – Fertigung

Custom-made windows and entrance doors made of PVC, wood and wood-aluminium for qualified trade retailers and craftsmen in northern Germany.

Baltic Logo

Baltic Fenster GmbH

Langenhorn (plant, Hohe Koppel 1) · Langenhorn (Hinrikenhof exhibition yard, Dorfstraße 164)New on Amplifa

1980Founded (as CSi GmbH)
around 85Employees
approx. 30,000 building elements/yearAnnual capacity
HRB 13163, Flensburg Local CourtCommercial register
GmbHLegal form

About Baltic Fenster

Baltic Fenster GmbH manufactures PVC windows and doors in Langenhorn, North Frisia, based on VEKA profile systems (Class A according to DIN EN 12608) with steel reinforcement and functional insulating glass. The product range also includes wood and wood-aluminium windows as well as wood, wood-aluminium and aluminium entrance doors from the EGE Manufaktur Sangerhausen, whose corporate group Baltic has been part of since 2018. Production takes place on an automated production line with two machining centres, two sawing centres, welding and cleaning stations, a hardware fitting machine and a manipulator for glazing; around 30,000 building elements leave the plant every year. The products are designed for the high wind load zones of the North Sea coast and, according to the company, exceed the IFT application recommendations. Supply is exclusively to qualified trade retailers, complemented by an own vehicle fleet, on-site service, the PrefShop dealer software and a subsidy advisory service.

Site
Langenhorn
Processes
PVC window manufacturing (VEKA profile systems), Cutting in two sawing centres, Welding (window profiles), Cleaning (window profiles), Hardware fitting assembly (hardware fitting machine), Glazing, Window construction from PVC (windows and entrance doors), Wood window manufacturing (EGE Manufaktur, IV68/80/90)
Materials
Rigid PVC (high-impact-resistant), Steel (reinforcement), Functional insulating glass, Pine, Meranti, Larch, Oak, Sapele mahogany
Founded
1980
Employees
around 85
Industries
Window and door construction, Construction industry / building elements, Trade retail and craftsmen, Property developers / large-scale projects, Renovation and new construction, Trade retail and craftsmen (qualified trade retail)
  1. 01

    Cutting of PVC profiles and steel reinforcement in sawing centres or machining

  2. 02

    Profile machining in the machining centre

  3. 03

    Welding of the frames

  4. 04

    Cleaning of the weld seams

  5. 05

    Hardware fitting assembly (hardware fitting machine)

  6. 06

    Glazing (manipulator, glazing block insertion)

  7. 07

    Manual work for muntins and stile elements

  8. 08

    Final inspection

  9. 09

    Delivery with own vehicle fleet

  10. 10

    On-site service, maintenance and window inspection

Materials & Processes

PVC

Rigid PVC (VEKA Class A, e.g. Softline 82 MD, VEKA PURE 82)

High-impact-resistant profile material according to DIN EN 12608 with 3.0 mm outer wall thickness for PVC windows and doors.

St

Steel (reinforcement)

Steel reinforcement in all profile sections for stability under wind load and burglar resistance.

ISG

Functional insulating glass (double/triple)

Thermal, acoustic, security and solar protection glazing, partly with TGI edge bond (warm edge).

Holz

Pine, meranti, larch, oak, sapele mahogany

Solid wood layers for wood windows (IV 68/80/90) and entrance doors from the EGE Manufaktur.

Al

Aluminium (shells, handles, fittings, Heroal D 72 PF EM)

Weather-resistant outer shells on wood-aluminium systems as well as aluminium entrance doors in RAL colours and anodised finishes.

V2A

Stainless steel

Door handles and rosettes for entrance doors.

Ms/Bz

Brass and bronze

Materials for rim knobs, mortise lock sets and interior handles.

EP

Epoxy resin (DuraResist surface)

Surface system for entrance doors.

Sites

Standort Langenhorn Plant

Langenhorn Plant

DE

Production, administration

Lot size
Single-unit and series production
Materials
PVC, steel, insulating glass
  • 2 machining centres (cutting, second machining centre 2022)
  • 2 sawing centres
  • Welding stations
  • Cleaning stations
  • Hardware fitting machine
  • Manipulator for glazing
  • Automated production line

Hinrikenhof Exhibition Yard

DE

Exhibition centre with two show homes, consulting

Building Elements

PVC windows
PVC windowsPVC production · window construction
Windows and entrance doors
Windows and entrance doorsPVC/wood/aluminium · trade retail

Inside the production

Baltic image brochure
Baltic image brochure
Team Baltic
Team Baltic
Always the best window campaign
Always the best window campaign

Industries

Window and door constructionConstruction industry / building elementsTrade retail and craftsmenProperty developers / large-scale projectsRenovation and new constructionTrade retail and craftsmen (qualified trade retail)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
PVC window manufacturing (VEKA profile systems)Plastics––––Rigid PVC (VEKA Class A), Steel reinforcement, Functional insulating glass
Cutting in two sawing centresMachining––––Steel, PVC
Welding (window profiles)Joining––––PVC
Cleaning (window profiles)Surface––––PVC
Hardware fitting assembly (hardware fitting machine)Assembly––––PVC, Steel
GlazingAssembly––––Functional insulating glass (double/triple)
Window construction from PVC (windows and entrance doors)Plastics––––PVC, Steel, Insulating glass
Wood window manufacturing (EGE Manufaktur, IV68/80/90)Plastics––––Pine, Meranti, Larch, Oak, Mahogany, Glass
Wood-aluminium window manufacturing (EGE Manufaktur, 68/80/90)Assembly––––Wood, Aluminium, Glass
Wood-aluminium entrance door manufacturingAssembly––––Wood, Aluminium, Glass
Wood entrance door manufacturing (EGE Manufaktur)Assembly––––Pine, Meranti, Larch, Oak, Sapele mahogany, Glass
Wood surface treatment (dip impregnation, thick-film stain, spray lacquer)Surface––––Wood
Insect protection manufacturing (InScreen for lift-and-slide doors)Assembly––––Aluminium (powder-coated), Decorative film, Pleated blinds
PVC side building door manufacturing (NGT series)Plastics–max. 2300 mm × max. 1100 mm––PVC (VEKA Softline 76 AD), Glass Ug 1.1
Aluminium entrance doors (Heroal D 72 PF EM)Assembly––––Aluminium, Glass (triple)
Solid wood surface manufacturing (Lignum series, oiled oak)Surface––––Oak, Aluminium, Glass
Foil wrapping/decorative foiling (wood decor)Surface––––PVC, Aluminium

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Machining centre (machining/cutting)–2–2022 (zweiLangenhorn
Sawing centre–2––Langenhorn
Welding station (window profiles)––––Langenhorn
Cleaning station––––Langenhorn
Hardware fitting machine––––Langenhorn
Manipulator for glazing––––Langenhorn
Production line (automated manufacturing)––––Langenhorn

Additional services

Maintenance and window inspectionService assignments directly on the construction siteOwn vehicle fleet / deliveryPrefShop dealer softwareMaintenance and installation appSubsidy advisory service (KfW subsidy consulting)Consulting and sales materials (sample case, thermal/acoustic insulation boxes)Custom-made windows and entrance doors (PVC, wood, wood-aluminium)Insect protection (InScreen) for lift-and-slide doorsSun protection/shutters and smart home controlOnline dream door configuratorNewsletter and training/events for trade retailers

Reference customers

VEKA AG (system partner, not a reference customer)Siegenia (hardware fitting partner)EGE Manufaktur Sangerhausen (wood window supplier, EGE corporate group)

History

  1. 1980

    Foundation of CSi GmbH by Heinz Christiansen and Helmuth Sievertsen

  2. 1986

    Focus on the trading business

  3. 1992

    Heinz Christiansen becomes sole managing director; renaming to BALTIC

  4. 1996

    New production facility in Langenhorn, Hohe Koppel 1

  5. 2000

    Opening of the modern production facility

  6. 2006

    Jens Christiansen joins the management

  7. 2007

    Opening of the training and exhibition centre in Fockbek

  8. 2012

    Inauguration of an additional production facility and new halls in Langenhorn

  9. 2013

    Introduction of the PrefShop dealer software

  10. 2015

    Development of the maintenance and installation app

  11. 2018

    Joining the EGE corporate group; renaming to Baltic Fenster GmbH

  12. 2021

    Gregor Biermann takes over management in September

  13. 2022

    Management team begins work; commissioning of a second machining centre (cutting) in October

  14. 2023

    New shipping and logistics area around Hall 5; launch of ALWAYS THE BEST WINDOW and BaltIQ

  15. 2024

    Made in North Frisia campaign; opening of the Hinrikenhof exhibition centre in Langenhorn

  16. 2025

    North Frisia summer breeze 2.0 with over 400 participants; launch of made-in-nordfriesland.de

  17. 2026

    38 rolling ambassador vehicles; series production of VEKA PURE from 1 September as the first VEKA system fabricator in Germany

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