Development and manufacture of lightweight solutions and fibre composite components made of CFRP and GFRP
BaltiCo GmbH
Hohen LuckowNew on Amplifa
About BaltiCo
BaltiCo GmbH is a producer and engineering service provider for lightweight solutions made from fibre composite materials, based in Hohen Luckow (Mecklenburg-Vorpommern). The company develops and manufactures lattice structures and components made of carbon and glass fibre reinforced plastics, including lightweight girders and lattice structures for wind turbine blades, propellers, bridges, lattice masts and machine support parts. Further focal points are the design and manufacture of filament-wound structures such as shafts, rotor retaining rings and pressure vessels, as well as GFRP and CFRP shell-type components using processes such as wet lamination and vacuum infusion, with or without mould making. The range of services extends from methodical design and realistic simulation through prototype development to series production, including testing of statically, cyclically and dynamically loaded lattice structures as well as certification support. Carbon, glass and aramid fibres are used, along with epoxy resins with differentiated properties and bio-fibres such as flax. The components of the company's own Stablege technology are used in renewable energies, shipbuilding, mechanical engineering as well as architecture and civil engineering.
- Site
- Hohen Luckow
- Processes
- Production of lightweight girders and lattice structures made of CFRP (lattice structures made of, Design and manufacture of filament-wound structures (shafts, rotor retaining rings, pressure, Manufacture of GFRP and CFRP components in shell construction (wet lamination), Vacuum infusion, Prototype development through series production of fibre composite components, Simulation and development of lightweight solutions, Testing of statically, cyclically and dynamically loaded lattice structures, Stablege technology for custom CFRP solutions
- Materials
- Carbon fibres (CFRP), Glass fibres (GFRP), Aramid fibres, Epoxy resins, Bio-fibres (e.g. flax), Carbon fibre reinforced plastic, Glass fibre reinforced plastic, Wet lamination
- Certificates
- DIN 9001, ISO 9001 (DIN 9001)
- Industries
- Wind energy/Renewable energies, Shipbuilding, Mechanical engineering, Architecture/Civil engineering, Mobility, Construction engineering
- 01
Design and simulation
- 02
Prototype development
- 03
Mould making
- 04
Fibre composite manufacturing (Stablege technology, filament winding, shell
- 05
Testing
- 06
Certification support
- 07
Series production
Materials and Processes
Carbon fibre reinforced plastic
Used for lattice structures, lightweight girders, lattice structures and filament-wound structures.
Glass fibre reinforced plastic
For shell-type components as well as filament-wound structures, in series up to high volumes.
Aramid fibres
Fibre reinforcement for components with special mechanical requirements.
Epoxy resins
Matrix resins with differentiated properties depending on component requirements.
Bio-fibres (e.g. flax)
Sustainable fibre alternative for lightweight solutions.
Wet lamination
Process for manufacturing shell-type components.
Vacuum infusion
Process for manufacturing GFRP and CFRP shell-type components.
Filament winding
Design and manufacture of shafts, rotor retaining rings and pressure vessels.
Site
Hohen Luckow
DEDevelopment and manufacturing
- Materials
- CFRP, GFRP, aramid, epoxy resins, bio-fibres
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Production of lightweight girders and lattice structures made of CFRP (lattice structures made ofPlastics | – | – | – | – | CFK |
| Design and manufacture of filament-wound structures (shafts, rotor retaining rings, pressurePlastics | – | – | – | – | CFK, GFK |
| Manufacture of GFRP and CFRP components in shell construction (wet lamination)Plastics | – | – | – | – | GFK, CFK |
| Vacuum infusionPlastics | – | – | – | – | GFK, CFK |
| Prototype development through series production of fibre composite componentsPlastics | – | – | – | – | CFK, GFK |
| Simulation and development of lightweight solutionsEngineering | – | – | – | – | CFK, GFK, Aramid, Epoxy resin, Bio-fibres (flax) |
| Testing of statically, cyclically and dynamically loaded lattice structuresTesting | – | – | – | – | – |
| Stablege technology for custom CFRP solutionsPlastics | – | – | – | – | CFK |
Additional services
Quality
All manufacturing steps are documented by corresponding production records. Lattice structures are tested statically, cyclically and dynamically; the company is certified to DIN 9001.
| Evidence | Hohen Luckow |
|---|---|
| ISO 9001 (DIN 9001) |
History
Over 30 years of experience in lightweight construction (as stated on the website)